Synthesis and Characterisation of Polymeric Nanofibers Poly (vinyl alcohol) and Poly (vinyl alcohol)/Silica Using Indigenous Electrospinning Set Up

Indigenous design and fabrication horizontal of electrospinning set up was developed to facilitate with double drum conveyor belt system to make ease in harvesting nanofibers rapidly. As a bench mark study, organic-inorganic nanofiber composite was synthesised employing our indigenous electrospinning set up. The aqueous solution of poly (vinyl alcohol) and poly (vinyl alcohol)/silica sol were employed to produce nanofiber mats in order to vary the experimental parameters such as voltage, solvent effect and the effect of catalyst. The synthesised pure electro spun poly (vinyl alcohol) and poly (vinyl alcohol)/silica sol fibers were characterized by Scanning electron microscopy (SEM), Atomic force microscopy (AFM) and Fourier transform infra red spectroscopy (FTIR). According to the results, the fine polymeric nanofibers were achieved in the size range of 100-500 nm for pure poly (vinyl alcohol) fiber and 100-700 nm for polyvinyl alcohol/silica and the constitution of silica in rendering better fiber mats with this double drum set up.


Introduction
The recent developments in nanofiber technology provides an unique opportunity to create revolutionary polymeric inorganic nanocomposites with appropriate characteristics which can be applied for various non medical and medical applications such as textile applications, optical devices, membranes, sensors, tissue engineering scaffold, catalytic nanofibers etc 1 .Nanofibers have been extensively studied because of their extraordinary properties such as light weight and large surface area to volume ratio.Many potential applications for nanofibers have been proposed, including sensors, nanocomposites, biomaterials, filtrations, device wipes, electrical applications and also wound dressings material 2,3 .
Attractive features of electrospinning are the simple and cost effective experimental set up.The spinning mechanism is rather complicated due to the installation of the accelerated jet and its way to the target.It contains three basic components such as syringe pump, high voltage supply and a collector.Electrospinning itself possesses higher flexibility and versatility in higher modification 4 .By this technique, organic/inorganic composite fibers with desired ratios can be fabricated.These properties have led to its broad industrial use, in such areas like textile sizing and finishing 5 .
Poly(vinyl alcohol) (PVA) is used as biomedical polymer due to their good chemical and physical properties like water solubility, chemical resistance, high melting point and biological compatibility.In addition, it is an inexpensive, non-toxic material having high tensile strength and flexibility offering the possibility of functionalisation due to its pendant hydroxyl groups.Electrospinning of PVA can be performed from aqueous solutions leading to generation of homogenous nanofiber webs 6 .Chemical cross linking of the PVA nanofibers presents an adequate way for stabilization of the fiber towards aqueous surroundings beneath physical cross linking processes 1 .Synthesis of electrospun PVA fibers for its morphological characteristics and size, the relationship among various process parameters, concentration of fibers obtained from electrospinning have been well studied in PVA.When compare to pure PVA nanofibers, PVA/SiO 2 has higher water solubility and thermal stability 7 .
Under specific process conditions, electrospinning can produce fine polymeric nanofibers of organic/inorganic composite from PVA/SiO 2 solution.But these fine polymeric nanofibers can be achieved only through the designing of electrospinning set up for optimized polymeric fiber production at large scale.
At present, a broad spectrum of materials ranging from a variety of natural or synthetic polymer composites, semiconductors and ceramics were successfully electrospun into nanoscaled fibers 8,9 , whereas the process itself has been the subject of investigation for scale-up purposes.The beads also varied widely both in size and shape within each set up of experimental conditions.Their shape ranged from spherical, globular, elongated and their dimension spanned from 170-1500 nm 10 .To our reference, the synthesis of these composite based nanofibers via electrospinning was performed using water and ortho phosphoric acid as a solvent and catalyst respectively 11 .But the fidelity and productivity can only be enhanced through improving of electrospinning process parameters and the preparative method of PVA/SiO 2 fiber composites as followed in sol preparation.Hence,

Materials Research
there is a need for the effective electrospinning set up to synthesise such nanofiber composites uniform and rapid at large scale level.
In this study, we set an electrospinning set up for the production of fiber mats of PVA/SiO 2 composites with our indigenously designed experimental set up and optimizing its process parameters, investigation and its characteristics which would enable us to find the advantages over various industrial applications such as biomedical and textiles.

Designing of indigenous electrospinning set up
The electrospinning set up includes a high voltage source, syringe pump and collecting drum.The set up was designed horizontally with a provision to vary the applied voltage from 10 to 50 kV using high voltage power supply.The flow rate of solution was controlled using the syringe pump.The designed collecting drum is unique in this set up i.e., two different drum with different diameter, connected with conveyor belt in order to collect fibers uniform and rapid at large scale samples.

Preparation of PVA and PVA/SiO 2 spinning solution
Preparation of PVA and PVA/silica sol were prepared by varying their composition ratio vary in their ratios and composition.Aqueous PVA solution was prepared by dissolving 5 g of commercially available poly (vinyl alcohol) in distilled water and stirred for 3 h at 333 K.This process was continued until the formation of viscous solution.Then, the silica sol was prepared from tetra ethyl orthosilicate ethanol and ammonia.Here, ammonia was used as a catalyst instead of nitric acid and ethanol as a solvent for the sol gel synthesis of silica. 2 mL of TEOS was dissolved in 15 mL of ethanol and then stirred for 10 min.The hydrolysis and conduction were carried out by the drop wise addition of ammonia solution to TEOS with vigorous stirring at room temperature for 3 h to get white transparent silica sol.Then, it was added drop wise into 5% aqueous solution of PVA.It was stirred until viscous solution of PVA/SiO 2 composite formed.

Preparation of fiber/fiber composites
PVA and PVA/SiO 2 spinning solutions were separately taken in glass syringe with a stainless steel needle.The positive terminal of the high voltage power supply is connected to the end of the capillary while the negative terminal is connected to the collecting drum, covered with an aluminum foil.Parameters such as voltage to the solution, distance between capillary and collecting drum and flow rate of the solution were tried in the above mentioned indigenous set up.

Characterization
The synthesized polymeric nanofibers namely PVA and PVA/SiO 2 were characterised.The formation of nanofibers is observed using Atomic force microscopy (Innova, Veeco, USA).The presence of PVA and PVA/SiO 2 nanofibers were analyzed for its surface morphology using Scanning electron microscopy (JEOL JSM-6390LV, Japan) and Fourier Transform infrared spectra was obtained employing the FTIR spectrometer (Thermo electron corporation, Nexus 670, USA) in the wave number region of 4000-400 cm -1 to obtain the characteristic peaks of PVA and PVA/SiO 2 .

Results and Discussion
As a consequence of the strong interaction between the inorganic and the organic phase, the spinning behaviour and the morphology of the hybrid fibers differ significantly from that of pure silica respectively.Usually, the generated fibers possess limited lengths and the thickness of the deposited fiber layer is low.These limitations can be overcome by this unique set up.Development of PVA/SiO 2 polymeric nanofiber composites by incorporation of the solution compounding and self assembly techniques are proposed with electrospinning set up (Figure 1).The synthesized and Poly (vinyl alcohol)/Silica Using Indigenous Electrospinning Set Up nanofibers have been collected in an appropriate size through double drum conveyor belt system.Different process parameters such as voltage supply, flow rate and volume of solution were optimized in the present study.A better collection of nanofibers and thereby applying a high voltage to the solution, a dense web of fibers can be collected on the aluminium foil at 30 kV which was found to be dense and the distance between capillary and collecting drum also optimized as 12 cm and flow rate 1 mL/min for spinning.The obtained nanofibers are characterized through various art techniques.Solvent and catalyst effect also play a major role in the formation of defect free fibers in the nanometer range.
In this study, both are found better to produce fine fibers, less aggregation of silica on PVA matrix and requires low content of PVA for fine fibers production when compared to other preparative method 11 .Surface morphology and diameters of the electrospun fibers are examined using scanning electron microscopy (Figure 2). Figure 2a represents the SEM images of PVA electrospun nanofibers scanned at 5 µm and 0.5 µm magnifications respectively.The PVA solution produces a random distribution of fine fibers at an average diameter range of 500 nm with smooth surface.PVA/SiO 2 fibers are observed as discrete, fine fibers smaller than pure PVA fibers, as shown in Figure 3.The average fiber diameter of PVA/SiO 2 is 100-500 nm.Functionalised nanofibers can be fabricated by this optimized electrospinning set up with high voltage electric field from polymer solution.The formations of beads are widely observed between the electrospun fibers prepared with this concentration of solution and with different process parameters.The viscosity, net charge density and surface tension of solution are some of the key parameters to obtain bead fibers with different fiber morphologies.Similar process parameters paved a way to synthesize functionalised PVA/Silica nanofibers at 5% PVA concentration which are clearly shown in AFM images.AFM image of electrospun PVA non -woven mat is shown in Figure 4 which supports the above discussion.Figures 4a and b show the 2D image of electro spun fiber in scan area 50 × 50 µm and 20 × 20 µm, which allow in identifying the morphological regularities of nanofibers.Figure 4c shows the cursor plot obtained for the line A -B, in which the fibers from 0.0392 µm to 0.147 µm in height are measured in a single scan.Figure 5 shows the AFM images of PVA/SiO 2 which reveal that the fibers have diameters varying from 100 nm to 700 nm.From the 2D image (Figure 5), it is evident that the beads in the fibers are visible at these process parameters.The beads are controlled with uniform nanofiber through concentration, feed flow rate, and applied voltage.Figure 5b shows the cursor plot obtained for the line A -B, in which the fibers from 0.0421 µm to 0.0064 µm in height are measured.When increased percentage of silica added into PVA/SiO 2 composites can be clearly observed in PVA matrix.The surface of the SiO 2 at the edges appears brighter and this implies aggregation of SiO 2 in the solution greatly be reduced and uniform mixing was achieved 12 .Less percentage of silica in PVA matrix reduces the property of aggregation tendency because of the problem of overload.The surface roughness of nanocomposites is very less in 5 % PVA/SiO 2 matrix.The maximum peak to valley height of and Poly (vinyl alcohol)/Silica Using Indigenous Electrospinning Set Up the pure PVA is about 39 nm and showing smooth surface which indicate that it is having smooth fibers.In PVA/SiO 2 composites, the formation of fibers showed smooth and smaller in size of nanofibers that is around 100-700 nm which coordinates with previous reports 12 .Results give smooth surface when compare to pure PVA fibers.This is because that PVA/SiO 2 nanofibers influence of low SiO 2 content in a sample and higher uniformity in dispersion of SiO 2 in PVA results in good elongation of fibers and also to smooth surfaces.In addition, FTIR spectrum of PVA nanofiber is shown in Figure 6.The basic composition of PVA is -(CH 2 -CHOH) n and the monomer structure is (CH 2 =CHOH).Figure 6 clearly reveals the major peaks associated with PVA.The peak observed at approximately 1100 cm -1 is attributed to the presence of terminal poly vinyl groups and 1735 cm -1 indicates the -C = O carbonyl stretching bond.It is observed that the band obtained at 2850-3000 cm -1 indicates C-H stretching bond and the peak at 3200-3570 cm -1 is hydrogen bonded -OH group.The FTIR spectra of PVA/silica fibers are recorded in the spectral range of 4000-600 cm -1 as shown in Figure 7.The bond obtained near 1000 cm -1 are due to vibrations of indigenous electrospinning set up was optimized using voltage of 30 kV, distance of 12 cm from capillary and drums and flow rate of 1 mL min -1 for PVA and PVA/silica fibers production.

Conclusions
Indigenous electrospinning set up was designed for the synthesis of fiber mats of PVA and PVA/SiO 2 .Fibers were synthesized by optimizing electrospinning process parameters.A better collection of nanofibers collected on the aluminum foil at 30 kV was found to be dense and the distance between capillary and collecting drum also optimized as 12 cm and flow rate of 1 mL/min for spinning.These comparative studies of polymeric nanofiber mats with silica sol under different solvent and catalyst would provide to understand the special properties of organic/inorganic composite materials and also the influence of electrospinning parameters.This study paves us to imply for tissue engineering applications as well as textile application with good physical properties of polymeric nanofibers.

Figure 1 .
Figure 1.A block diagram of an indigenously designed electrospinning set up.