Open-access Two-Step Simple Synthesis of Nanoscale Carbon Spheres via the Stöber Method Using Black Wattle Tannin as an Eco-Friendly Precursor for Supercapacitor Applications

Abstract

The growing demand for sustainable energy storage solutions has prompted the exploration of eco-friendly materials for supercapacitor applications. In this study, we present a simple two-step synthesis of nanoscale carbon spheres using a modified Stöber method, employing black wattle tannin extracted from Acacia mearnsii as a carbon precursor, in comparison with the conventional resorcinol precursor. Morphological characterization revealed that highly homogeneous nanoscale spheres were obtained. Physicochemical characterizations indicated that the tannin-derived spheres exhibited residual silica content due to incomplete template removal, which increased series resistance and limited the material's performance. Although inferior to resorcinol-derived spheres, which achieved a specific surface area of 2093 m2g−1, the tannin-derived material still exhibited a high surface area of 457 m2g−1 and a specific capacitance of 66.3 F g−1 in aqueous H2SO4 electrolyte, with well-defined morphology achieved without an activation step. By using an environmentally friendly precursor, we successfully produced a material with a homogeneous and well-defined structure, high surface area, and obtained through a simple two-step process of polymerization and carbonization without additional activation. These findings may open new directions for future research.

Keywords:
black wattle tannin; hollow carbon spheres; Stöber method; Supercapacitor electrode; green precursor; Acacia mearnsii; biomass


1. Introduction

Supercapacitors have been gaining prominence among energy storage devices because they can store and releasing electrical energy very quickly, which is an essential characteristic for various applications. For example, they can be used for storing renewable energy obtained from wind turbines and solar cells, as well as for electric vehicles, among other applications1-5. One of the essential components of supercapacitors is the electrode's active material, with carbon materials being the most studied. There are various types of carbon materials with different origins, shapes, and structures. Carbon spheres, developed in a spherical shape, can be synthesized on both nanometric and micrometric scales. These include solid spheres, spherical shells, core-shell, and yolk-shell structures6-9. Carbon materials in the form of hollow spheres can achieve high surface areas and exhibit high specific capacitance (95-300 F.g−1) in aqueous electrolytes10-14.

Carbon spheres can be developed using different techniques, such as arc discharge, laser ablation, shock compression, and chemical vapor deposition. However, these processes tend to be expensive due to the need to control parameters like pressure and temperature6,15. A simpler method to create carbon nanospheres is the Stöber method, which involves the hydrolysis of an alkoxide such as tetraethyl orthosilicate (TEOS)16.

In 2011, Liu et al.17 adapted the Stöber method by replacing the silicon precursors with a resorcinol/formaldehyde resin, resulting in mesoporous spheres with a surface area of 504 m2.g−1. Since then, the extended Stöber method has become widely used in the production of carbon spheres. Studies have shown that carbon spheres synthesized using a variation of the Stöber method with resorcinol as the carbon precursor exhibit a microporous structure.

In the extended Stöber method, the size, dispersion, and morphology of the spheres can be controlled by varying the concentration of the synthesis components. To produce carbon materials, incorporating resorcinol and formaldehyde is a widely used approach17,18. Resorcinol/formaldehyde (RF) resins are effective carbon precursors as they produce materials with relatively high porosity and surface area, essential for use in electrochemical capacitors19,20. Formaldehyde acts as a crosslinking agent in the synthesis of carbon nanospheres, facilitating the polymerization reaction and forming a three-dimensional structure.

In designing hollow carbon spheres for core-shell structures, resorcinol-formaldehyde (RF) resin is commonly used as a carbon source due to its affordable cost, simple polymerization process, and high residual carbon content21. Antonio B. Fuertes et al.22 were the first to produce core-shell spheres composed of a thin layer of RF resin surrounding a silica core using a one-step method under Stöber conditions. This process resulted in spheres with a surface area of 720 m2.g−1. Such structures create opportunities for developing new designs of carbon spheres for various applications, particularly in electrochemical energy storage.

Resorcinol is an organic chemical compound highly soluble in water. It is widely used in various industries, including in the manufacture of polymers, rubbers, dyes, coatings, and dermatological products. Despite its widespread use, high concentrations or excessive use of resorcinol can be harmful to health, causing skin lesions and impairing the respiratory system23,24. Reducing the cost of materials and processes, as well as finding materials that do not harm the environment and human health, is of fundamental importance.

Tannin has emerged as a promising alternative for synthesizing carbon materials with high porosity. Tannin is a natural and inexpensive product found in various plants, including leaves, tree bark, roots, and fruits25. These polyphenolic biomolecules have a high carbon content, which varies depending on their plant source26.

Studies showed that the raw material for tannin significantly influenced the obtained structures. Beda et al.27 proposed an optimization study of hard carbon spheres derived from tannin for sodium-ion battery applications. They demonstrated that the particle size could be adjusted from 4.1 μm to ~0.4 μm by changing the polyphenol source from Catechu to Mimosa, while the morphology changed from interconnected particles to individual particles. Another alternative tannin eco-friendly carbon precursor is black wattle (Acacia mearnsii), particularly interesting due to its high tannin content and well-established industrial extraction method. Black wattle was used as a tannin precursor for anti-fouling pigment, corrosion inhibitor, carbon xerogel as a co-catalyst in solar light-based photocatalytic processes, adsorbent for removing pharmaceuticals from aqueous environments, among other applications28-31. Braghiroli et al.32 produced nitrogen-doped carbon microspheres from black wattle tannin precursor via hydrothermal route, which were then carbonized at 900 °C, resulting in an essentially microporous material with a surface area of 640 m2 g-1 without additional activation, revealing a new and promising raw material for preparing new carbon materials.

Studies using tannin as a carbon precursor have shown promising results, with surface areas between 510 and 1810 m2.g−1 25,33. In another study, polystyrene spheres were synthesized as templates through emulsion polymerization using potassium persulfate as the initiator. Tannin was then added in a sol-gel process to develop hollow carbon spheres, achieving a surface area of up to 1971 m2.g−1 and a capacitance of 265 F.g−1 34. Despite these significant surface area and electrochemical performance values, the synthesis process is lengthy, requiring approximately eight days of processing.

The extended Stöber method has also shown promise in producing carbon spheres from tannin-based precursors. Liu et al.35 developed solid spheres using the Stöber method with tannic acid as the carbon precursor. In this study, a surface area of 327 m2.g-1 was achieved.

Regarding the desirable characteristics for materials applied to supercapacitors, surface area is mandatory. The literature indicates that activation processes can considerably maximize the surface area of spheres produced by the Stöber method. However, while it is possible to maximize the surface area to values exceeding 2000 m2.g−1 after physical or chemical activation, these processes require treatment at high temperatures, ranging from 600 °C to 1000 °C. Yang et al. reported the synthesis of carbon spherical particles (SCs) using the Stöber method. A surface area of 503.2 m2.g−1 was obtained, which increased to 712 m2.g−1 after thermal treatment. Subsequently, surface areas of 2050.6 m2.g−1 and 2152.9 m2.g−1 were achieved after high-temperature activation with KOH and CO2, respectively36. On the other hand, Liu et al.37 demonstrated a facile and controllable synthesis of N-doped carbon spheres by an amine-induced Stöber-silica/carbon method using resorcinol as a precursor, achieving a surface area of up to 2001 m2 g-1 without an activation step, indicating the great potential of this method to produce carbon nanospheres.

In this study, nanoscale carbon spheres with high surface area were produced using a simple two-step route based on the extended Stöber method, without further activation. Two carbon precursors were investigated: resorcinol, traditionally employed in the literature for this method, and black wattle tannin (extracted from Acacia mearnsii) as an alternative eco-friendly precursor.

2. Material and Methods

2.1. Synthesis of the carbon spheres

Carbon spheres were prepared using the Stöber method with a silica precursor as a template to achieve structures38,39. The synthesis began by adding 9.0 mL of NH4OH to a solution containing 30 mL of deionized water and 210 mL of ethanol. The solution was mixed using a magnetic stirrer for 10 minutes at room temperature (23 °C). After this initial step, 6 mL of TEOS was added, and the mixture was stirred for 40 minutes at 40 °C. Following this 40-minute period, in the resorcinol version, 1.5 g of resorcinol and 3 g of formaldehyde were added. In the alternative method, black wattle tannin precursor was used, which was provided by TANAC, a Brazilian manufacturer of sustainable bio-products derived from renewable forest resources. In this version, 1.5 g of black wattle tannin and 3 g of formaldehyde were added to the initial TEOS mixture, the solutions underwent magnetic stirring for an additional 24 hours at 40 °C.

Subsequently, the material was washed and separated using a centrifuge, followed by drying in an oven at 80 °C for 24 hours. The dried material underwent thermal treatment in a tubular furnace for 3 hours under N2 flow at 700 °C. Subsequently, the silica templates were removed by an alkaline etching treatment, a 4 M NaOH solution was used, and the material was stirred at 23 °C for 24 hours. After the template removal, the material was washed with deionized water and separated using a centrifuge. The material was then dried in an oven at 80 °C for 24 hours and considered ready for physicochemical characterization and electrode preparation.

The sample produced using tannin was named TAN, and the sample with resorcinol was named RES. For comparison, commercial activated carbon NORIT® was also characterized with samples named CA.

2.2. Physicochemical characterization

In this study, Raman spectra were collected using a Horiba Scientific LabRAM HR Evolution spectrometer. The measurements were carried out with an Ar+ laser operating at a wavelength of 514.6 nm and a power of 10 mW. The laser was focused onto the sample through an optical microscope, and extended spectral scans were performed over the range of 800 to 2200 cm−1, with an exposure time of 30 seconds for each measurement.

Nitrogen adsorption-desorption measurements were conducted using an ASAP 2020 PLUS system (Micromeritics®) over a relative pressure range (P/P0) from 10−6 to 0.99. Before analysis, the samples were degassed at 200 °C for 24 hours under vacuum to remove any residual moisture or adsorbed gases. The specific surface area was determined using the Brunauer-Emmett-Teller (BET) method40, while the pore size distribution was calculated using the density functional theory (DFT) model. The total pore volume (V0.97) was estimated based on the volume of liquid nitrogen adsorbed at a relative pressure of P/P0 = 0.97 (cm3 g−1)41. The micropore volume (VDR) was calculated using the Dubinin-Radushkevich (DR) method42, and the mesopore volume (Vmeso) was obtained by subtracting VDR from the total volume at P/P0 = 0.97.

The morphological and elemental characterization of the samples was performed using a TESCAN MIRA3 tungsten filament scanning electron microscope (SEM) equipped with an energy-dispersive X-ray spectroscopy (EDS) system. All samples were analyzed without any additional surface treatment or coating. The SEM was operated at an accelerating voltage of 5.0 kV, with a working distance of approximately 5 mm. During imaging, secondary electrons (SE) and backscattered electrons (BSE) were collected to generate high-resolution micrographs. Elemental analysis was conducted using an EDX detector integrated with the SEM and the resulting spectra were processed using the Oxford Aztec 3.0 software.

2.3. Electrochemical characterization

The performance of the materials as supercapacitor electrodes was evaluated through electrochemical characterization in a two-electrode symmetrical cell using a 1 M aqueous solution of sulfuric acid as the electrolyte. The electrode material was prepared as follows: the powdered material under analysis (80%) was mixed with Vulcan carbon (10%) and PTFE binder (10%). The materials were mixed using a magnetic stirrer for 3 hours in a beaker containing ethanol at 40 °C.

After mixing, the suspension was pipetted onto graphite rods (current collectors) with a diameter of 6 mm and placed in an oven where they remained for 24 hours, resulting in 1.5 mg of material deposited on the surface of each electrode.

Cyclic voltammetry (CV) and galvanostatic charge-discharge (GCD) experiments were conducted in the potential range of 0 to 1 V, at different scan rates (10, 20, and 50 mV.s-1) and current densities, respectively. All experiments were performed at room temperature (23°C) using an AUTOLAB PGSTAT302 N potentiostat/galvanostat. The capacitance was determined from the charge-discharge curves using Equation 1:

Cs = 4 *i* Δ t / Δ V*m (1)

where C (F g-1) is the capacitance, I (A) is the discharge current, ∆t (s) is the discharge time, ∆V (V) is the discharge potential, and m (g) is the mass of the electrodes43. The energy density and specific power of the device were calculated using Equations 2 and 3, where C is the capacitance, V is the operating voltage, E represents the energy of the device, and t is the discharge time44.

E = C*V 2 / 2 (2)
P = E / t (3)

3. Results

3.1. Physicochemical characterizations

The morphology of the synthesized nanospheres was investigated using SEM. Figure 1 depicts micrographs of the RES sample at two magnifications, revealing homogeneous carbon spheres successfully obtained. The spheres were clustered together with uniform sizes of approximately 440 nm in diameter. Similarly, Figure 2 shows SEM images of the TAN version samples, developed using tannin as the carbon precursor. The micrographs reveal well-defined spheres on the nanoscale with a homogeneous and spherical shape. The TAN spheres exhibit a smaller diameter of approximately 346 nm compared to the RES samples and contain residual material inside the spheres. Figure 3 presents SEM images of the sample with commercial activated carbon, used as a benchmark in the electrochemical measurements.

Figure 1
SEM images of the RES sample with magnification of (a) 10kx and (b) 100kx.
Figure 2
SEM images of the TAN sample with magnification of (a) 10kx and (b) 100kx.
Figure 3
SEM images of the CA sample with magnification of (a) 10kx and (b) 100kx.

Raman spectroscopy analysis was conducted in the range of 750 cm−1 to 2250 cm−1, as shown in Figure 4, to study the vibrational behavior of the carbon materials. The presence of peaks corresponding to the D and G bands at approximately 1350 cm−1 and 1510 cm−1, respectively, confirms the presence of amorphous carbon. The ID/IG ratio for all samples, presented in Table 1, indicates characteristics of amorphous material.

Figure 4
Raman Spectra of the RES, TAN, and CA samples.
Table 1
Raman Shift Data for RES, TAN, and CA Samples.

Energy Dispersive X-ray Spectroscopy (EDS) analysis reveals the chemical composition of the samples, as shown in Figures 5a-c. The RES samples exhibit very low silica content, aligning with the SEM analysis, which indicates no encapsulated silica-related material inside the carbon spheres. In contrast, TAN samples show high silica content, likely residual material due to incomplete removal during the etching step. Based on SEM and EDS analyses, the material observed inside the TAN spheres is inferred to be residual silica. The complete composition of each version is detailed in Table 2.

Figure 5
Energy-Dispersive X-ray Spectroscopy of: a) RES, b) TAN, and c) CA.
Table 2
Elemental Composition from EDS Analysis.

The specific surface area (SBET) of the spheres was investigated using the BET method with nitrogen adsorption-desorption isotherms at 77 K, and the results are summarized in Table 3. The RES version exhibited an ultra-high surface area of 2093 m2 g−1, with a total pore volume of 2.10 cm3 g−1. The micropores contributed 49% and mesopores 51%. In contrast, the TAN version exhibited a surface area of 457 m2 g−1, significantly lower than the RES version, and a total pore volume of 0.26 cm3 g−1, with 70% micropores and 30% mesopores.

Table 3
Dimensional characteristics, pore structures, and specific surface areas.

3.2. Electrochemical measurements

Figures 6(a) and 6(b) display comparative cyclic voltammetry (CV) curves obtained in a 1 M aqueous H2SO4 electrolyte with scan rates of 10, 20, and 50 mV s−1 within a potential window of 0 to 1 V. Figure 6(a) illustrates the CV curves of the RES and TAN samples at different scan rates, while Figure 6(b) compares CV curves at 50 mV s-1 of these samples with commercially used activated carbon (CA). All measurements were conducted on materials without prior electrochemical testing, and all tested samples exhibited capacitive behavior. The CV curves of the RES and TAN versions demonstrated a nearly rectangular shape.

Figure 6
Cyclic Voltammogram curves a) TAN and RES at various scan rates. b) TAN, RES, and commercial activated carbon at a scan rate of 50 mV s-1.

Figure 7 shows the GCD curves of the RES, TAN, and CA samples at current densities of 1 A g−1 and 2 A g−1. These curves exhibited triangular shapes. A noticeable slope during the charging stage was observed in the RES and TAN samples, contrasting with the CA version.

Figure 7
Galvanostatic Charge and Discharge curves of the RES, TAN and CA samples at 1 A g−1 and 2 A g−1.

The Equivalent Series Resistance (ESR) values were calculated from the initial potential drop during discharge and are shown in Table 4, at current densities ranging from 1 to 4 A g−1. Table 4 also presents the capacitance values of the samples, calculated based on the discharge time using Equation 1. Figure 8 depicts the relationship between capacitance and current density, highlighting variations in capacitance retention among the tested materials.

Table 4
Results of capacitance and resistance of the samples versions RES, TAN and CA at different current densities.
Figure 8
Capacitance retention curves as a function of current density.

Energy density (Wh kg−1) and power density (W kg−1) were determined for the RES, TAN, and CA samples and are shown in Figure 9. Calculations were based on Equations 2 and 3, with adjustments made to account for the symmetric supercapacitor configuration. The RES sample exhibited the highest performance, with an energy density of 7.2 Wh kg−1 at a power density of 0.62 kW kg−1 and a maximum power density of 2.5 kW kg−1 at 4 A g−1. The TAN sample demonstrated an energy density of 2.3 Wh kg−1 under the same power density and a maximum power density of 2.5 kW kg−1 at 4 A g−1.

Figure 9
Ragone plot showing energy and power density curves of the RES, TAN and CA.

4. Discussion

4.1. Physicochemical characterizations

The homogeneous and spherical morphology observed in both the RES and TAN samples confirms the successful synthesis of carbon spheres. Many templating methods used for the synthesis of porous carbons often result in a significant length-scale gap between meso- and macropores, typically ranging from 10 to 1000 nm47. The Stöber method is widely recognized for providing control and uniformity in structure size, was adapted in this study to incorporate a green precursor as an alternative to the conventional and hazardous resorcinol. The toxicity of chemical compounds is commonly evaluated by determining the oral LD50 value in a suitable experimental animal model. This value indicates the estimated dose expected to cause mortality in 50% of the exposed subjects. Resorcinol has been reported to have an oral LD50 in rats of 301 mg/kg, suggesting a moderate level of toxicity48. Compared to the toxicity and handling risks of resorcinol, tannins represent a safer, low-cost, and eco-friendly precursor, rich in polyflavonoids (up to 80%), and have shown excellent potential to produce porous carbon49.

The smaller diameter of the TAN spheres compared to the RES spheres could be attributed to differences in the carbon precursor used. The presence of material inside the TAN spheres, identified as residual silica, aligns with the incomplete etching process during synthesis. These findings are consistent with previous reports on carbon sphere synthesis50.

The D and G bands observed in the Raman spectra confirm the amorphous nature of the synthesized carbon materials. The ID/IG ratio supports this finding, as amorphous carbon typically exhibits higher values than crystalline graphite. The vibrational behavior of the developed materials aligns with established characteristics of carbon nanospheres51. Amorphous carbons exhibit advantageous properties such as intrinsic isotropy, abundant active sites, structural flexibility, and rapid ion diffusion, making them highly promising for electrochemical energy storage and conversion. Compared to their crystalline counterparts, amorphous materials experience less significant volume variation due to a higher number of intercalation sites resulting from their internal defects and disorder. As a result, these materials enable rapid ion transport and ensure greater structural stability due to their extensive network of ion transport pathways and flexible packing52.

The high silica content observed in TAN samples through EDS analysis suggests residual material from the silica template used during synthesis. The absence of significant silica content in RES samples correlates with their higher surface area and pore volume, as the removal of silica templates appears more effective in these samples. These results underscore the importance of optimizing the etching process to enhance the purity and performance of carbon spheres.

The significantly higher surface area and pore volume of the RES version compared to the TAN version can be attributed to the lower silica content in the RES samples. Residual silica in TAN samples likely obstructs the pores, reducing their surface area and total pore volume. Despite this limitation, the TAN version achieves a surface area higher than those reported in studies using alternative methods for tannin-based sphere synthesis50,53. The comparison to resorcinol-based carbon spheres prepared with different catalytic sources further highlights the promising characteristics of the TAN version45,46.

BET results demonstrated that tannin is a promising precursor for synthesizing carbon nanospheres via the modified Stöber method. Notably, a relatively high surface area was achieved despite the presence of residual silica in the tannin-derived samples. In contrast, other methods such as tannin hydrothermal carbonization (HTC) without additional pyrolysis typically yield carbon microspheres with a pearl-necklace morphology and low surface areas around 60 m2g−1. While additional pyrolysis steps are often needed to enhance porosity, even more sophisticated routes—like the preparation of tannin-formaldehyde (TF) cryogels through freeze-drying and pyrolysis—only result in high surface areas when synthesized at pH above 6 and still lack significant mesoporosity. Recent advances using mechanosynthesis approaches have produced tannin-derived carbons with surface areas around 500 m2g−1 54, although larger areas generally require an additional activation step with CO255. Other studies using tannin-derived precursors have reported specific surface areas of 237 m2g−1 for sol-gel synthesized tannin-based spheres33, and 327 m2g−1 for spheres prepared from tannic acid and formaldehyde using the Stöber method35.

The specific surface area of 457 m2g−1 for the biobased carbon spheres through a straightforward carbonization process under an inert atmosphere, without requiring subsequent activation, emphasizes the intrinsic porosity and favorable structural features, achieved by the modified Stöber synthesis. This approach demonstrates an efficient and facile route for synthesizing moderate surface-area carbon nanomaterials from renewable precursors.

4.2. Electrochemical measurements

The electrochemical performance of the RES and TAN samples confirms their double-layer capacitance behavior, as evidenced by the nearly rectangular CV curves and triangular GCD profiles. The absence of current peaks in the voltammetry curves indicates that no significant redox reactions occurred. This suggests that charge storage is dominated by double-layer capacitance rather than pseudocapacitance, as pseudocapacitive materials typically exhibit clear redox peaks55,56.

The RES and TAN samples exhibit a steeper slope during the charging stage compared to the CA version, likely due to the inherent resistance in these versions, causing them to take more time to reach the 1 V voltage. In GCD curves the potential experiences a drop at the beginning of the discharge process, followed by stabilization. This drop is due to the resistance of ions moving toward or away from the electrodes, as well as the processes at the electrode-electrolyte interface. This phenomenon is linked to the internal resistance of the components, which is influenced by factors such as electrode structure, electrolyte type, and the quality of electrical contacts57,58.

The ESR values for the RES range from 7.9 Ω to 8.8 Ω, suggesting moderate resistance attributed to the material's structure compared to the CA benchmark sample. The TAN exhibits the highest ESR values, ranging from 22.7 Ω to 23.7 Ω, which can be attributed to the presence of residual silica impairing the material conductivity. These characteristics contribute to the limitations observed in its electrochemical performance.

In terms of energy density vs power density, RES version demonstrated the highest performance among the tested samples, with an energy density of 7.2 Wh kg−1 at a power density of 0.62 kW kg−1, measured at a current density of 1 A g−1. Furthermore, it reached a maximum power density of 2.5 kW kg−1 at 4 A g−1. These results highlight the superior charge storage capacity of the RES version, likely due to its higher surface area and optimized pore distribution, as previously discussed. In contrast, the TAN version exhibited a maximum energy density of 2.3 Wh kg−1 at the same power density of 0.62 kW kg−1, measured under identical conditions. Its maximum power density of 2.5 kW kg−1 at 4 A g−1 matches that of the RES version, indicating comparable high-rate performance even when compared to commercial activated carbon as can be seen in Figure 9. However, the lower energy density of the TAN sample can be attributed to residual silica blocking the pores, as observed in the SEM and EDS analyses. This limitation reduces the effective surface area available for charge storage, impairing its energy density despite the material's inherent capacitive behavior. These results suggest that the electrochemical performance can be further improved by optimizing the etching process to ensure complete silica removal. Additionally, strategies such as heteroatom doping of tannin-derived carbon spheres show great promise, as they can facilitate fast Faradaic reactions and enhance pseudocapacitance. Recent studies also highlight that chemical activation of tannin-based carbons using K2CO3 significantly increases their specific surface area and capacitive behavior59,60,61.

Furthermore, the approach presented in this study is consistent with the United Nations Sustainable Development Goals (SDGs), notably SDG 7 (Affordable and Clean Energy), by facilitating the advancement of environmentally sustainable energy technologies. Using renewable biomass and decreasing dependence on synthetic chemicals, such as resorcinol, directly contributes to SDG 12 (Responsible Consumption and Production), promoting more sustainable and eco-friendly industrial processes. Additionally, valorizing natural resources and developing innovative energy storage materials support SDG 9 (Industry, Innovation, and Infrastructure), advancing technological innovation with clear environmental and societal impacts62. Therefore, this study not only contributes to the field of materials science but also highlights a dedication to sustainable development aligned with the global objectives established by the United Nations.

5. Conclusion

In this study, porous carbon spheres were successfully synthesized using black wattle tannin as a natural alternative to resorcinol in the Stöber method, aiming energy storage applications. SEM analysis confirmed the formation of spherical morphologies for both precursors. However, tannin-derived spheres showed residual core material and lower uniformity compared to resorcinol-derived ones. EDS analysis also revealed high silicon content in the tannin-based sample, suggesting incomplete silica removal.

Despite these limitations, nitrogen adsorption–desorption analysis showed that both materials exhibited high surface areas, with 2093 m2·g−1 for the resorcinol-based carbon and 457 m2·g−1 for the tannin-based carbon. These results are noteworthy considering that such values were obtained without any additional chemical or thermal activation steps. The two-step synthesis method, consisting of polymerization followed by carbonization, proved to be a simple and effective approach for producing porous carbon spheres with high surface area, even when using a plant-based precursor.

Electrochemical tests revealed superior capacitive behavior for the resorcinol-derived sample. In contrast, the tannin-based material exhibited lower current responses, likely due to residual silica that may have partially obstructed the pore network. Nevertheless, the study demonstrates that tannin can serve as a viable carbon precursor for producing high surface area porous structures and highlights the influence of precursor type and synthesis parameters on the resulting material properties.

The results of this study indicate that tannin can be used as a carbon precursor for porous carbon spheres the synthesis, although its performance in energy-related applications remains limited compared to resorcinol-derived materials. Nonetheless, homogeneous nanoscale carbon spheres were successfully synthesized from this natural precursor using a modified Stöber method. The approach contributes to the development of more sustainable synthesis routes by employing renewable biomass and reducing reliance on synthetic precursors such as resorcinol.

This strategy is aligned with efforts to promote environmentally responsible practices and the valorization of natural resources in the development of carbon-based functional materials

6. Acknowledgments

The authors are grateful for the financial support of CAPES Brazilian Government entities focused on human resources formation (PROEX 88881.844968/2023-01) and CNPq—National Council for Scientific and Technological Development (TO 405948/2022-0). C. F. Malfatti thanks CNPq (Grant. 313493/2023-5), Adilar Gonçalves dos Santos Jr thanks CNPq (Grant. 351108/2023-8), Gisele Amaral-Labat thanks CNPq (Grant. 301364/2024-9) and Edna Jerusa Pacheco Sampaio thanks CNPq (Grant 350271/2024-0).

  • Data Availability
    The dataset supporting the results of this study is not publicly available.

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Edited by

  • Associate Editor:
    Jose Eiras.
  • Editor-in-Chief:
    Luiz Antonio Pessan.

Data availability

The dataset supporting the results of this study is not publicly available.

Publication Dates

  • Publication in this collection
    20 Oct 2025
  • Date of issue
    2025

History

  • Received
    25 Feb 2025
  • Reviewed
    15 July 2025
  • Accepted
    18 July 2025
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E-mail: pessan@ufscar.br
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