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Materials Research, Volume: 17, Número: 2, Publicado: 2014
  • Production and characterization of colored feldspathic enamel for dental application Regular Articles

    Santos, Shirleny F.; Andrade, Mônica C. de; Sampaio, João A.; Luz, Adão B. da; Ogasawara, Tsuneharu

    Resumo em Inglês:

    In this work we synthesized pigments capable of developing dental shades when mixed with dental porcelain and fired at appropriate temperatures. TiO2-xCeO2 pigments (x = 2, 6, 10, 13 and 18 mol%) were synthesized by the Pechini method. Characterization by thermal analysis revealed the stability of the material at temperatures up to 1200 ºC. X-ray diffraction showed stable crystalline phases (rutile to TiO2 and cerianite to CeO2) for all pigments studied. Color of pigments was characterized by colorimetric coordinates according to the CIELAB method and reflectance measurements in the visible region. Through colorimetric analysis it was possible to verify the potential use of these pigments in dental ceramics.
  • Evenmatched FCAW process in API 5L X80 steel welded joint Regular Articles

    Aquino Filho, Adérito de; Yadava, Yogendra Prasad; Ferreira, Ricardo Artur Sanguinetti

    Resumo em Inglês:

    The evenmatched welding conditions in FCAW-G process were used in API 5L X80 steel. In this study, two joint geometries (bevel 25° and 35°) with different process parameters were used. Each type of joint was welded with one type of consumable: AWS E81T1-Ni1C (evenmatched), with variation of heat input. During welding the voltage and current varied in a range, in order to preserve the transfer mode by short circuit. For each welded joint, it was studied the influence of these welding parameters in the weld metal's quality and, the influence of the bevel angle in the extent of heat affected zones and their correlated mechanical properties. The microstructures were characterized by optical and scanning microscopy, in which the qualitative analyses of microconstituents were performed in transverse sections of weld bead. The mechanical properties for each condition were obtained by uniaxial tensile, hardness, impact and bending tests, allowing the comparison between the different parameters. The tensile test results obtained with a smaller bezel angle had mechanical resistance slightly higher than those of bigger angle joint. Consumables with the same mechanical strength of the base metal (evenmatched) presented performances consistent with their levels of resistance and proved to be viable, depending on the application.
  • Ab. initio study of the structural, elastic, electronic and optical properties of Cu3N Regular Articles

    Rahmati, A.; Ghoohestani, M.; Badehian, H.; Baizaee, M.

    Resumo em Inglês:

    Electronic, optical, elastic, properties of Copper nitride (Cu3N) in cubic anti- ReO3 phase have been studied using the full-potential augmented plane waves (FP-LAPW) within density functional theory (DFT) framework. Generalized gradient approximation (GGA), local density approximation (LDA), Perdew - Burke - Ernzerhof generalized parameterization of gradient approximation (GGA-PBE), and new modified Becke and Johnson GGA (MBJ-GGA) have been used for exchange-correlation potentials. The structural properties such as equilibrium lattice parameter, bulk modulus and its pressure derivative have been obtained and optimized. The Hubbard potential has been enhanced to improve bandgap energy. Optical properties, such as the dielectric function, refractive index, extinction index, and optical band gap, were calculated for radiation up to 14 eV. The chemical bonding in Cu3N was discussed by three method electronegativity concept, B/G ratio, and charge density distribution. Moreover, Elastic constants, Young's modulus, shear modulus, Poisson's ratio, sound velocities for longitudinal and shear waves, Debye average velocity and Debye temperature have been calculated. The estimated structural, elastic and other parameters are in good agreement with experimental data. The calculation exhibits that Cu3N is a direct semiconductor (0.7-1.12 eV) with ductile and ionic identity.
  • The effect of production parameters on the foaming behavior of spherical-shaped aluminum foam Regular Articles

    Uzun, Arif; Turker, Mehmet

    Resumo em Inglês:

    The effect of production parameters on the foaming behavior of spherical-shaped aluminum foam was studied. Elemental powders of Alumix 231 and 1% TiH2 were mixed, compacted at 600 MPa pressure by using a uniaxial action press to produce blanks with 50×30×10 mm in dimensions. These blanks were pre-heated at 550 °C in a furnace for 180 min and then deformed by 10, 30, 50 and 70% by using an eccentric press. They were cut into square shape and foamed at temperatures between 650 °C and 710 °C. It was experimentally found that, the volume expansion rate of foam increases but the maximum foaming duration decreases with increasing the deformation rate and foaming temperature. In these studies 70% deformation and 3.5 minutes foaming duration were found to be the best for the production of spherical foams. This was determined by obtaining the maximum expansion, lower density and homogeneously distributed pores with spherical foams. It was also found that 10% deformation rate was not enough for foaming.
  • Estimation of fatigue lives of fly ash modified dense bituminous mixtures based on artificial neural networks Regular Articles

    Tapkin, Serkan

    Resumo em Inglês:

    This study deals with estimation of fatigue lives of bituminous mixtures using artificial neural networks. Different types of fly ash were used as filler replacing agents in a dense bituminous mixture. Fatigue tests were performed using repeated load indirect tensile test apparatus under controlled stress conditions. For determination of fatigue life, the initiation of macro crack was accepted as the main criteria to terminate the test. The full-scale tests on asphalt pavement sections are very expensive and these tests require many years in order to be completed and sometimes do not end up with solid conclusions. Therefore, the determination of fatigue lives of bituminous mixtures in the laboratory environment is very important. This study used the experimental data as training set and, with proposed neural network architecture, very reasonable estimates of fatigue lives of bituminous mixtures have been obtained. The proposed approach provides real economy, time saving and allows observing the effect of fly ash replacement and composition on the mechanical properties of mixtures such as fatigue lives and their estimations without carrying out destructive tests.
  • Incorporation of ceramic waste into binary and ternary soil-cement formulations for the production of solid bricks Regular Articles

    Silva, Vamberto Monteiro da; Góis, Luciano Costa; Duarte, João Batista; Silva, Jaquelígia Brito da; Acchar, Wilson

    Resumo em Inglês:

    The incorporation of ceramic waste (CW) into solid bricks made with soil-cement mixtures has been studied in recent years. The aim of this study was to evaluate the physical and mechanical properties of solid bricks made with soil-cement mixtures uniaxially pressed with the addition of construction waste, having hydrated lime and CPII F-32 Portland cement as binding agents to be used in formulations. Raw materials were characterized by particle size analysis, Atterberg limits, XRF and XRD. Solid bricks were made with soil-cement mixtures and CW, which were cured for 7, 28 and 56 days and submitted to compressive strength, water absorption and modified durability tests. The best results obtained were for percentages of 12% cement and 4% incorporated CW.
  • Electrosynthesis and optical characterization of poly(p-phenylene), polypyrrole and poly(p-phenylene)-polypyrrole films Regular Articles

    Soares, Juliana Coatrini; Foschini, Maurício; Eiras, Carla; Sanches, Edgar Aparecido; Gonçalves, Débora

    Resumo em Inglês:

    Poly(p-phenylene) (PPP), polypyrrole (PPY), and poly(p-phenylene-pyrrole) (PPP-PPY) films were electrochemically synthesized in acetronitrile by cyclic voltammetry. For comparison purposes, the films were characterized by cyclic voltammetry in a monomer-free solution, and their optical responses were also obtained in the UV-VIS range of energy after varying the applied potentials. The absorbance spectra of the PPP-PPY film exhibited bands typically seen in the spectra of the homopolymers, PPP and PPY films, but better defined, intense, and related to reversible color transitions. Although it was not possible to confirm by using infrared and Raman spectroscopy that a copolymer was in fact obtained, the presence of both monomers, pyrrole and biphenyl, in the polymerization medium turned easier the process of film formation, yielding darker, more uniform, and rougher films as it was verified by photographic images and AFM (atomic force microscopy) images.
  • Analysis of the stresses in corrugated sheets under bending Regular Articles

    Molina, Julio Cesar; Fiorelli, Juliano; Savastano Jr., Holmer

    Resumo em Inglês:

    This paper presents three different numerical models for the evaluation of the stresses in corrugated sheets under bending. Regarding the numerical simulations different approaches can be considered, i.e., a elastic linear analysis or a physical nonlinear analysis, that considers criteria to fail for the sheet material. Moreover, the construction of the finite element mesh can be used shell elements or solid elements. The choice of each finite element must be made from the consideration of their representativity before behavior to be simulated. Thus, the numerical modelling in this manuscript was performed from the three-dimensional models using the SAP2000Nonlinear software, version 7.42, which has as base the finite elements method (FEM). It was considered shell elements in the build the mesh of finite elements and an analysis of type elastic linear in this case. Five mm thick sheets were evaluated considering three different longitudinal dimensions (spans), i.e., 1100 mm, 1530 mm and 1830 mm. The applied load to the models was 2500 N/m and it was verified that the spans of support of sheets have a significant influence on the results of stresses. The sheets with larger spans present larger stresses for the same applied load. The most intense values of tension occur in the troughs (low waves) of the sheets, on the lower surface, while the most intense values of compression occur in the crests (high waves), on the upper surface of the sheet. The flanks, which are the parts among the troughs and crests of the sheets, are submitted to low levels of stresses. The numeric results of the stresses showed a good agreement with the results obtained from other researchers³ and these results can be used to predict the behavior of corrugated sheets under bending.
  • Radiation induced synthesis of In2O3 nanoparticles - part 1: synthesis of In2O3 nanoparticles by sol-gel method using un-irradiated and γ-irradiated indium acetate Regular Articles

    Al-Resheedi, Ajayb; Alhokbany, Norah Saad; Mahfouz, Refaat Mohammed

    Resumo em Inglês:

    Pure phase of In2O3 nanoparticles were synthesized by sol-gel method in non-aqueous medium using un-irradiated and γ-irradiated indium acetate precursors. The as-prepared In2O3 nanoparticles were characterized by XRD, FT-IR, SEM, TEM and TG techniques. The results showed that pre-irradiation to indium acetate with 10² KGy γ-ray absorbed dose has significant effects on the shape and size of the as-synthesized In2O3 nanoparticles. In case of un-irradiated precursor, the SEM images show agglomerated and disordered spherical nanoparticles. In γ-irradiated case the particles showed coral-like structure. The as-synthesized In2O3 nanoparticles prepared using γ-irradiated precursor showed higher thermal stability compared with those prepared using un-irradiated one. The results were discussed in view of the role of γ-irradiation on the morphology and thermal behavior of In2O3 nanoparticles.
  • Femtosecond lasers for processing glassy and polymeric materials Regular Articles

    Otuka, A. J. G.; Almeida, J. M. P.; Tribuzi, V.; Cardoso, M. R; Hernandes, A. C.; Correa, D. S.; Mendonça, C. R.

    Resumo em Inglês:

    Novel materials have been developed to meet the increasing mechanical, electrical and optical properties required for technological applications in different fields of sciences. Among the methods available for modifying and improving materials properties, femtosecond laser processing is a potential approach. Owing to its precise ablation and modification capability, femtosecond laser processing has already been employed in a broad range of materials, including glasses and polymers. When ultrashort laser pulses are focused into a transparent material, the intensity at the focus can become high enough to induce nonlinear optical processes. Here, we report on femtosecond (fs) laser microfabrication in special glasses and polymers. Initially, we describe fs-laser micromachining on the surface of copper doped borate and borosilicate glasses. Subsequently, we present results on two-photon induced polymerization to fabricate microstructures containing fluorescent dyes for manufacturing optical microcavities. Both approaches are promising for designing optical and photonics micro/nanodevices.
  • Analysis of equal channel angular extrusion by upper bound method and rigid blocks model Regular Articles

    Laptev, Alexander M.; Perig, Alexander V.; Vyal, Olena Yu.

    Resumo em Inglês:

    In present paper the Equal Channel Angular Extrusion (ECAE) through a rectangular die was firstly physically simulated using plasticine and then theoretically analyzed by upper bound method. Physical simulation was used to identify the deformation zone and as a background for the following theoretical ECAE analysis by rigid block model. The plane strain deformation mode and ideal plasticity of an extruded material were assumed. The dependencies of ECAE pressure, accumulated shear and dimension of a "dead zone" upon friction factor were analytically determined. The rise in ECAE pressure, accumulated shear and size of a "dead zone" with the increase in friction was predicted. The obtained results were compared with the slip line based solution and a good agreement between them was found. Finally the results of upper bound analysis were discussed together with the results of experimental investigations and finite element analysis of ECAE mechanics published elsewhere.
  • Vibrational analysis of coconut fiber-PP composites Regular Articles

    Gelfuso, Maria Virginia; Thomazini, Daniel; Souza, Júlio César Silva de; Lima Junior, José Juliano de

    Resumo em Inglês:

    Many researchers have been studying coconut fibers due to its being a natural and renewable source. Moreover, coconut waste is discarded in landfills, bringing environmental problems because this material, although natural, takes time to be degraded. The use of natural fibers such as coconut fibers has become industrially attractive because of its low cost, high availability and desired mechanical properties for some applications, such as panels, ceilings, and partition boards and automotive components. In this study, polymers with coconut fiber composites were made by injection processing and mechanically characterized by tensile and dynamic testing. The fiber content ranged from 0 to 30wt%. The results of Young's modulus obtained from both methods decreased with fiber load and were nearly identical up to 15wt% of fiber, about 1.1GPa, but the increase in fiber concentrations distinctly interferes with each method in the values obtained.
  • Study of the influence of acid etching treatments on the superficial characteristics of Ti Regular Articles

    Chrcanovic, Bruno Ramos; Martins, Maximiliano Delany

    Resumo em Inglês:

    Modifications in texture and surface chemistry are commonly used to increase the biologic response to implants. We evaluated the influence of five different acid etching treatments on the chemical and topographical superficial characteristics of cpTi grade IV discs (test groups). One group of samples were only polished (control group). The samples were analyzed by electron microscopy (SEM, EDS), atomic force microscopy, and grazing incidence XRD. The acid etching treatments which produced higher values for the amplitude roughness parameters showed a combination of strong acids (HF and HCl/H2SO4) at high concentrations, with a relatively high temperature (≥ 60 °C) for a considerable time (≥ 60 min). Titanium and oxygen were the only elements detected by EDS on the surface in all groups, whereas titanium hydride was detected when the samples were analyzed by GIXRD. Only the group subjected to thermal treatment showed presence of rutile phase on the surface.
  • Martensitic transformation induced by cold deformation of lean duplex stainless steel UNS S32304 Regular Articles

    Tavares, S. S. M.; Pardal, J. M.; Silva, M. R. da; Oliveira, C. A. S. de

    Resumo em Inglês:

    Lean duplex UNS S32304 is an austenitic ferritic stainless steel with pitting resistance equivalent number around 24-25. Its corrosion resistance is similar to AISI 316L steel, but with the advantage of a yield limit two times superior to conventional austenitic grades. Deformation induced martensitic transformations (γ→ε and γ→ α') have been extensively studied in austenitic steels, but few works were published about these reactions in austenitic ferritic grades. In the present work, deformation induced martensitic transformation in lean duplex UNS S32304 was investigated by means of magnetic measurements and X-ray diffraction. The curves of α' martensite volume fraction against true deformation by cold rolling were constructed and compared to duplex and austenitic grades. It was found that lean duplex UNS S32304 is much more susceptible to martensitic transformation than duplex UNS S31803, which can be explained by its lower Mo and Ni contents.
  • Synthesis and application of natural polymeric plasticizer obtained through polyesterification of rice fatty acid Regular Articles

    Vieira, Melissa Gurgel Adeodato; Silva, Mariana Altenhofen da; Maçumoto, André Costa Gomes; Santos, Lucielen Oliveira dos; Beppu, Marisa Masumi

    Resumo em Inglês:

    This study includes the synthesis of a new natural plasticizer obtained through esterification reaction of rice fatty acid and polyols, its physicochemical characterization and its preliminary application in polyvinyl chloride (PVC). Monopropylene glycol, octanol and diethylene glycol were used as polyols for esterification reaction. Catalyst Fascat® 4100, was also added. Viscosity, acidity and hydroxyl index, moisture content, molar mass, chemical composition (by FTIR) and color were determined to characterize the natural plasticizer synthesized. The results were compared with a commercial plasticizer (DOA: di-octyl adipate) derived from petrochemical source and synthesized in laboratory. According to the results, except from color, the natural plasticizer presented similar properties of commercially available plasticizers, such as DOA. Mechanical tests indicated that the addition of the natural plasticizer to PVC films resulted in a significant increase on its elongation at break (371.2%) compared to pure PVC film, indicating a possible application for this plasticizer.
  • Isothermal section of the Ti-Si-B system at 1250 ° C in the Ti-TiSi2-TiB2 region Regular Articles

    Ramos, Alfeu Saraiva; Baldan, Renato; Nunes, Carlos Angelo; Coelho, Gilberto Carvalho; Suzuki, Paulo Atsushi; Rodrigues, Geovani

    Resumo em Inglês:

    A partial isothermal section (Ti-TiSi2-TiB2 region) of the ternary Ti-Si-B system at 1250 ° C was determined from heat-treated alloys prepared via arc melting. Microstructural characterization has been carried out through scanning electron microscopy (SEM), x-ray diffraction (xRD) and wavelength dispersive spectrometry (WDS). The results have shown the stability of the near stoichiometric Ti6Si2B phase and a negligible solubility of boron in the Ti-silicides as well as of Si in the Ti-borides. The following three-phase equilibria have been observed in the Ti- TiSi2-TiB2 region: Ti ss+TiB+Ti6Si2B, Ti ss+Ti6Si2B+Ti5Si3, Ti5Si3+Ti6Si2B+TiB, Ti5Si3+TiB+Ti3B4, Ti5Si3+Ti3B4+TiB2, Ti5Si3+TiB2+Ti5Si4, Ti5Si4+TiB2+TiSi and TiSi+TiB2+TiSi2.
  • Sensitivity analysis and parameter estimation of heat transfer and material flow models in friction stir welding Regular Articles

    Pereyra, S.; Lombera, G.A.; Frontini, G.; Urquiza, S.A.

    Resumo em Inglês:

    Although numerical models of heat transfer and material flow have contributed to understand the underlying mechanisms of friction stir welding (FSW), there are certain input model parameters that can not be easily determined. Thus, the model predictions do not always agree with experimental results. In this work, sensitivity analysis and parameter estimation were applied to test heat transfer and material flow models. A forward-difference approximation was used to compute the sensitivity of the solution with respect to the unknown model parameters. The Levenberg-Marquardt (LM) method was applied to solve the nonlinear parameter estimation problem. The numerical models were developed by the finite element method (FEM). The way in which the unknown model parameters independently affect the results and the importance of the location of reference points that take part in the objective function were determined.
  • Effects of precursor concentration and reaction time on sonochemically synthesized ZnO nanoparticles Regular Articles

    Pholnak, Chat; Sirisathitkul, Chitnarong; Suwanboon, Sumetha; Harding, David James

    Resumo em Inglês:

    The sonochemical reaction between Zn(NO3)2 and hexamethylenetetramine (HMT) resulted in different products depending on amounts of Zn(II) cations in the aqueous solution. Crystalline phase pure ZnO nanoparticles were obtained by using 0.05 M Zn(NO3)2-HMT. This single phase was formed by low power sonication for 20 min in an ultrasonic bath at ambient conditions and its morphology did not change for the next 60 min. Higher concentrations of precursors (0.1 and 0.5 M) led to a mixture of zinc compounds including plate-like Zn5(OH)8(NO3)2(H2O). In contrast, a mixed phase ZnO/Zn5(OH)6(CO3)2 and a single phase Zn5(OH)6(CO3)2 were formed when the precursor concentrations were decreased to 0.01 and 0.005 M, respectively. The resulting infrared absorption and ultraviolet/visible emission were dependent on the phases and defects in these zinc compounds.
  • Effect of reinforcement nanoparticles addition on mechanical properties of SBS/curauá fiber composites Regular Articles

    Borba, Patricia M; Tedesco, Adriana; Lenz, Denise M

    Resumo em Inglês:

    Composites of styrene-butadiene-styrene triblock copolymer (SBS) matrix with curauá fiber and/or a nanoparticulate mineral (montmorillonite clay - MMT) used as reinforcing agents were prepared by melt-mixing. The influence of clay addition on properties like tensile and tear strength, rebound resilience, flex fatigue life, abrasion loss, hardness and water absorption of composites with 5, 10 and 20 wt% of curauá fiber was evaluated in presence of maleic anhydride grafted styrene-(ethylene-co-butylene)-styrene triblock copolymer (MA-g-SEBS) coupling agent. Furthermore, the effect of mineral plasticizer loading on tensile strength of selected composites was investigated. The hybrid SBS composite that showed the best overall mechanical performance was composed by 2 wt% of MMT and 5 wt% of curauá fiber. Increasing fiber content up to 20 wt% resulted in a general decrease in all mechanical properties as well as incorporation of 5 wt% MMT caused a decrease in the tensile strength in all fiber contents. The hybrid composites showed clay agglomerates (tactoids) poorly dispersed that could explain the poor mechanical performance of composites at higher concentrations of curauá fiber and MMT nanoparticles. The addition of plasticizer further decreased the tensile strength while the addition of MMT nanoparticles decreased water absorption for all SBS composites.
  • A quality assessment of titanium castings produced in an experimental short-heating-cycle investment Regular Articles

    Adabo, Gelson Luis; Paula, Gustavo Rocha de; Nogueira, Fabiane; Fais, Laiza Maria Grassi; Peitl, Oscar

    Resumo em Inglês:

    The aim of this study was to evaluate the quality of casting produced in an experimental short-term heating-cycle investment. Thus, reaction layer and castability of titanium casting using an experimental spinel-based investment (VR) with short heating cycle were compared with the commercial short-heating-cycle spinel-based investment Trinell (TR), the silica-phosphate-based investment Rematitan Plus (RP), and the conventional spinel-based investment Rematitan Ultra (RU). VR has polymeric fibers added to inorganic particles. Reaction layer assessments were carried out using Vickers hardness and elemental analysis using dispersive X-ray microanalysis (EDX). Mesh patterns were used for castability test, and powder characterization was made by scanning electron microscopy (SEM). Hardness evaluation showed no difference among the investments between 100 and 200 µm. The most important contaminant element for VR, TR, and RU was oxygen. Higher levels of mold filling were found for TR, VR, and RU compared with that obtained with RP. The quality of castings, characterized by means of the assessments of reaction layer and castability, made from the VR was similar to the commercial investments TR and RU but superior to the RP.
  • Cathodic cage plasma nitriding of austenitic stainless steel (AISI 316): influence of the working pressure on the nitrided layers properties Regular Articles

    Sousa, R.R.M. de; Araújo, F.O. de; Gontijo, L.C.; Costa, J.A.P. da; Nascimento, I.O.; Alves Jr, C.

    Resumo em Inglês:

    In this work, the influence of working pressure on the characteristics of the layers produced by the nitriding treatment on the AISI 316 austenitic stainless steel surface using the Cathodic Cage Plasma Nitriding technique (CCPN) is assessed. The treatments were carried out at a temperature of 723 K for 5 hours under working pressures of 120, 250 and 500 Pa. The morphology, microstructure and corrosion resistance were studied through optical microscopy, x-ray diffraction, and electrochemical potential curves. We analyzed the effects of working pressure on the layer thickness, microhardness and corrosion resistance. The E×i curves and the electrochemical impedance of polarized samples were measured in order to investigate the effect of the ion transfer inside the produced film placed into the anodic solution. The electrochemical impedance of the films were measured, and showed an apparent capacitive behavior. For treatment under a pressure of 120 Pa we found the nitrides Fe3N, Fe4N and CrN. For treatment at a pressure of 250 Pa, the CrN disappears and the observed phases are the nitrides Fe3N, Fe4N and the S-phase. For a treatment pressure of 500 Pa there is an increase in the corrosion resistance of nitrided layers, confirmed by the predominance of S-Phase in the x-ray diffraction pattern. On the other hand, the sample nitrided under the pressure of 250 Pa showed very unstable impedance behavior when immersed in NaCl solution, indicating that the treatment at this specific working pressure has a negative effect on the corrosion resistance of plasma nitrided AISI 316 stainless steel surfaces.
  • Investigation of Mn2+ diffusion in lime (CaO) using electron magnetic resonance Regular Articles

    de Biasi, R. S.; Grillo, M. L. N.

    Resumo em Inglês:

    The electron magnetic resonance (EMR) technique was used to investigate the diffusion of Mn2+ in lime (CaO). The EMR absorption intensity was measured for several annealing times and three different temperatures of isothermal annealing: 1273, 1323 and 1373 K. The activation energy for diffusion, calculated from the experimental data using a theoretical model based on the Fick equation, was found to be E A = 266 ± 27 kJ. Mol- 1, about 30% larger than the activation energy for diffusion of Mn2+ in magnesia (MgO), a compound with the same crystal structure. The difference is attributed to the fact that the Ca2+ has a larger ionic radius than Mg2+.
  • Prediction of hot flow plastic curves of ISO 5832-9 steel used as orthopedic implants Regular Articles

    Rodrigues, Samuel Filgueiras; Silva, Eden Santos; Reis, Gedeon Silva; Sousa, Regina Célia de; Balancin, Oscar

    Resumo em Inglês:

    An austenitic stainless steel ISO 5832-9 used as a biomaterial was torsion-deformed over the temperature range of 1000-1200 °C and strain rates of 0.05, 0.1, 1.0 and 5.0 s- 1. The flow stress curves obtained showed two regions where firstly there is a rising on stress characterized as work hardening mechanism acting and secondly a decreasing in work-softening after a peak stress. The flow curves were modeled by adjusting the experimental data with Zener-Hollomom parameter to construct the constitutive equations that describe the plastic behavior in both regions. The first region was described until the peak stress, taking into consideration the competition between work hardening and recovery while the second one was described applying the softening time of 50% and the Avrami equation. In some hot deformation conditions the simulated curves showed good agreement with the experimental ones while in others conditions the simulated showed differences to experimental curves that was discussed and associated with other mechanisms that acted during hot deformation.
  • The effect of cold forming on structure and properties of 32 CDV 13 steel by radial forging process Regular Articles

    Arreola-Herrera, Rodolfo; Cruz-Ramírez, Alejandro; Suárez-Rosales, Miguel Ángel; Sánchez-Álvarado, Ricardo Gerardo

    Resumo em Inglês:

    The present study focuses on the effect of various degrees of plastic deformation generated by cold radial forging on the mechanical properties and the fracture morphology of 32 CDV 13 steel. The cold forging percentage was evaluated for 17.45, 33.30, 42.0 and 46.47 %. The microstructural analysis of the steel shows tempered martensite. The tensile strength, yield strength and hardness were found to increase with the increase of cold forging percentage due to the energy stored in the material during cold forging. For higher cold forging percentage, the toughness of the material was decreased according to the reduction of absorbed energy obtained during deformation. Fractography of the Charpy impact specimens shows a surface roughness and dimple pattern for the steel as was acquired and for 17.45 and 33.3 % of cold forging; while for 42 and 46.47 % of cold forging a cleavage fracture pattern was observed.
  • The flow behavior modeling of as-extruded 3Cr20Ni10W2 austenitic heat-resistant alloy at elevated temperatures considering the effect of strain Regular Articles

    Quan, Guo-Zheng; Mao, Yuan-Ping; Yu, Chun-Tang; Lv, Wen-Quan; Zhou, Jie

    Resumo em Inglês:

    In order to investigate the compressive deformation behavior of 3Cr20Ni10W2 alloy, a series of isothermal upsetting experiments were carried out in the temperature range of 1203-1403 K and strain rate range of 0.01-10 s-1 on a Gleeble-1500 thermo-mechanical simulator. The results indicate that the flow stress initially increases to a peak value and then decreases gradually to a steady state. The characteristics of the curves are determined by the interaction of work hardening (WH), dynamic recovery (DRV) and dynamic recrystallization (DRX). The flow stress decreases with increasing temperature and decreasing strain rate. The relationship between microstructure and processing parameters is discussed to give an insight into the hot deformation behavior of 3Cr20Ni10W2 alloy. Then, by regression analysis for constitutive equation, material constants (n, α, β, A and Q) were calculated for the peak stress. Further, the constitutive equation along the flow curve was developed by utilizing an eighth order polynomial of strain for variable coefficients (including n, α, A and Q). The validity of the developed constitutive equation incorporating the influence of strain was verified through comparing the experimental and predicted data by using standard statistical parameters such as correlation coefficient (R) and average absolute relative error (AARE) that are 0.995 and 4.08% respectively.
  • Analysis of the corrosion scales formed on API 5L X70 and X80 steel pipe in the presence of CO2 Regular Articles

    Forero, A. B.; Núñez, Milagros. M.G.; Bott, I. S.

    Resumo em Inglês:

    Longitudinal welded joints samples of X70 and X80 API grade steel pipes were exposed to a deaerated 1% NaCl solution containing CO2, at temperatures in the range of 25 ºC to 80 ºC for 48 hours. Analogous samples were exposed to the adjacent vapour phase. The layer of corrosion products which formed on the base metal and welded regions of the samples was investigated using mass loss determinations, scanning electron microscopy and X-ray diffraction. The corrosion products formed in tests at 60 ºC and were composed of FeCO3. The FeCO3 which had initially formed at 80 ºC was observed to have subsequently decomposed, resulting in a layer of Fe2O3.
  • Characterization of SiC thin films deposited by HiPIMS Regular Articles

    Leal, Gabriela; Campos, Tiago Moreira Bastos; Silva Sobrinho, Argemiro Soares da; Pessoa, Rodrigo Sávio; Maciel, Homero Santiago; Massi, Marcos

    Resumo em Inglês:

    In this work thin films of silicon carbide (SiC) were deposited on silicon wafers by High Power Impulse Magnetron Sputtering (HiPIMS) technique varying the average power of the discharge on a stoichiometric SiC target. X-ray diffraction, Raman spectroscopy, scanning electron microscopy and profilometry were used to analyze the films. It was observed that high values of the average electric power favors the formation of C-C bonds, while low values of the power promote the formation of Si-C bonds. At high power, we have also observed higher deposition rates, but the samples present surface imperfections, causing increase in the roughness and decrease in the film uniformity.
  • Synthesis, characterization and microwave absorption of carbon-coated Cu nanocapsules Regular Articles

    Sun, Yuping; Feng, Chao; Liu, Xianguo; Or, Siu Wing; Jin, Chuangui

    Resumo em Inglês:

    The microstructure and microwave absorption of carbon-coated Cu nanocapsules have been investigated. Carbon-coated Cu nanocapsules have been synthesized by an arc-discharge method. The paraffin-Cu/C nanocapsules composite shows excellent electromagnetic (EM) absorption properties. An optimal reflection loss (RL) value of - 40.0 dB is reached at 10.52 GHz for a layer 1.9 mm thickness. RL exceeding - 20 dB can be realized in any interval within the 1-18 GHz range by choosing an appropriate thickness of the absorbent layer between 1.1 and 10.0 mm. Theoretical simulation for the microwave absorption using the transmission line theory agrees reasonably well with the experimental results. The EM-wave absorption properties of nanocapsules materials are illustrated by means of an absorption-tube-map. The carbon-coated Cu nanocapsule is an attractive candidate for EM-wave absorption, which significantly enriches the family of EM-wave nanoabsorbents.
  • Study and characterization of indium oxynitride photoconductors Regular Articles

    Sparvoli, M.; Mansano, R. D.; Chubaci, J. F. D.

    Resumo em Inglês:

    Multifunctional materials are a new class of thin films and coatings. These materials show interesting characteristics for application in many scientific areas, in special electronic and photonic technologies. These characteristics include sensitivity for thermal, light, mechanical, chemical and other influences, high resistivity, high electrical isolation and transparence in visible range. Recently it was obtained a new oxide type that combines oxygen, nitrogen and indium: the indium oxynitride. In this work, we study the deposition of indium oxynitride by reactive sputtering for application in photoconductor sensors. The deposition processes were performed in a home build magnetron sputtering system, using a four-inch pure In target, nitrogen and oxygen as process gases. The pressure was kept constant at 10 mtorr and the RF power (13.56 MHz) was constant at 250 W. The photoconductors were made with these thin films. The photoelectric detectors were analyzed by IxV (current versus voltage) analyses. The IxV analysis presented a low leakage current (10-8 A). The photoelectric effect was observed from the difference between the case with emitted light and dark currents. It increased around 140 times, under illumination of a halogen lamp. The Hall Effect measurements indicated that the films were n-type semiconductors. The increase in the oxygen concentration added in the plasma, promoted the change in the character of these thin films from conductor to semiconductor material.
  • Colour responses of two fast-growing hardwoods to two-step steam-heat treatments Regular Articles

    Cademartori, Pedro Henrique G. de; Mattos, Bruno D.; Missio, André L.; Gatto, Darci A.

    Resumo em Inglês:

    Colour changes by thermal treatments are a good alternative to increase wood quality, especially for non-structural uses. In this study, rose gum (Eucalyptus grandis) and Sydney blue gum (Eucalyptus saligna) woods from Southern Brazil were thermally treated under different conditions (steam pre-treatment in an autoclave at 127 °C for 1 hour and heat treatment in an oven at 180, 200, 200 and 240 °C for 4 hours) and colour changes were investigated using CIEL*a*b* technique. The main findings show that thermal treatments resulted in darkening of the wood, which was more intense at high temperatures. Colour difference after two-step steam-heat treatments was higher than 45 for both species. In general, the influence of the steam pre-treatment was more visible in lower temperatures. Lightness (L*) was the parameter that best described the colorimetric behaviour of rose gum and Sydney blue gum woods. In conclusion, thermal treatments are a great method to improve the market value of wood, especially for aesthetic uses, but it requires a control of process conditions.
  • Anomalous loss hysteresis loop Regular Articles

    Almeida, Adriano A.; Rodrigues-Jr, Daniel L.; Perassa, Laura S. P.; Leicht, Jeanete; Landgraf, Fernando J. G.

    Resumo em Inglês:

    This paper discusses the anomalous loss behavior in two electrical steels types. Starting from a non oriented electrical steel coil, three groups of samples with different grain sizes were produced. Grain oriented steel samples were produced from a commercially available material. The experimental procedure was performed by means of magnetic properties measurements using an Epstein frame. A procedure to draw the hysteresis curve of the anomalous loss is proposed. The results reported that anomalous loss has a different behavior when the two electrical steel types are compared. In non oriented steels anomalous loss is concentrated at the low induction region. In grain oriented steels, a remarkable participation of high induction region is observed.
  • The columnar to equiaxed transition of horizontal unsteady-state directionally solidified Al-Si alloys Regular Articles

    Carvalho, Diego B.; Moreira, Antonio L.; Moutinho, Daniel J.; M. Filho, José; Rocha, Otávio L.; Spinelli, José E.

    Resumo em Inglês:

    Experiments were conducted to investigate the influence of thermal parameters on the columnar to equiaxed transition during the horizontal unsteady-state directional solidification of Al-Si alloys. The parameters analyzed include the heat transfer coefficients, growth rates, cooling rates, temperature gradients and composition. A combined theoretical and experimental approach is developed to determine the solidification thermal variables considered. The increasing solute content in Al-Si alloys was not found to affect significantly the experimental position of the CET which occurred for cooling rates in the range between 0.35 and 0.64 K/s for any of three alloy compositions examined. A comparative analysis between the results of this work and those from the literature proposed to analyze the CET during upward vertical solidification of Al-Si alloys is reported and the results have shown that the end of the columnar region during horizontal directional solidification is abbreviated as a result of about six times higher thermal gradient than that verified during upward unidirectional solidification of alloys investigated.
  • Effect of cooling slope and manganese on the microstructure of hypereutectic Al-Si alloy with 2 %Fe Regular Articles

    Lu, Li; Zhou, Rongfeng; Lu, Dehong; Jiang, Yehua; Zhou, Rong

    Resumo em Inglês:

    The effect of cooling slope (CS) on the microstructure of hypereutectic Al-22Si-2Fe (% w/w) alloys with 0%, 0.99%, and 1.36% Mn were studied. The results showed that primary Si particles (PSPs), needle-like Fe phases, coarse fishbone-shaped α-Al15(Fe, Mn)3Si2 phases, and eutectic Si could be refined. With such a CS process, the intermetallic compounds in the alloys with different Mn/Fe ratios were examined with an optical microscope, scanning electron microscope, and X-ray diffraction. Moreover, the acicular δ-Al4(Fe, Mn)Si2 and blocky α-Al15(Fe, Mn)3Si2 phases were analyzed by transmission electron microscopy.
  • Hot tensile and creep rupture data extrapolation on 2.25Cr-1Mo steel using the CDM Penny-Kachanov methodology Regular Articles

    Reis Sobrinho, José Francisco dos; Bueno, Levi de Oliveira

    Resumo em Inglês:

    Hot tensile and creep data were obtained for 2.25Cr-1Mo steel, ASTM A387 Gr.22CL2, at the temperatures of 500-550-600-650-700 °C. Using the concept of equivalence between hot tensile data and creep data, the results were analyzed according to the methodology based on Kachanov Continuum Damage Mechanics proposed by Penny, which suggests the possibility of using short time creep data obtained in laboratory for extrapolation to long operating times corresponding to tens of thousands hours. The hot tensile data (converted to creep) define in a better way the region where β=0 and the creep data define the region where β=1, according to the methodology. Extrapolation to 10,000 h and 100,000 h is performed and the results compared with results obtained by other extrapolation procedures such as the Larson-Miller and Manson-Haferd methodologies. Extrapolation from ASTM and NIMS Datasheets for 10,000 h and 100,000 h as well as data from other authors on 2.25Cr-1Mo steel are used for assessing the reliability of the results.
  • Second phase precipitation in ultrafine-grained ferrite steel Regular Articles

    Gallego, Juno; Rodrigues, Alessandro Roger; Assis, Cleiton Lázaro Fazolo de; Montanari, Luciana

    Resumo em Inglês:

    Grain size refinement is one of the most efficient strengthening mechanisms applied to modern High-Strength Low-Alloy steels (HSLA) because yield strength and toughness are both improved. This paper discusses the distribution of carbides by using transmission electron microscopy (TEM) in a low-carbon steel with ultrafine grained (UFG) ferrite. Fine cementite particles were formed during water quenching due to the auto-tempering of highly distorted martensite. Other fine particles observed under the same condition were nucleated due to the presence of carbide formers such as niobium, titanium and vanadium. TEM analysis showed that cementite particles underwent Ostwald ripening during warm rolling but they were still able to inhibit ferrite grain growth, which was maintained 1µm size approximately.
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