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Materials Research, Volume: 21, Número: 6, Publicado: 2018
  • Microstructure Evolution and Properties of Friction Stir Welding Joint for 6082-T6 Aluminum Alloy Articles

    Zhang, Liangliang; Wang, Xijing

    Resumo em Inglês:

    To investigate the evolution of grain morphologies, grain boundary features, and dislocation structure in upper part of nugget zone during friction stir welding of 6082-T6 aluminum alloys, electron backscattered diffraction and transmission electron microscope techniques were employed. The results showed that the metal on retreating side of the weld zone produced thermoplastic deformation during the welding process. The substructure of the lamellar dislocation wall formed at retreating side. Motivated by the welding thermal cycle, geometric dynamic recrystallization occurred in the substructure of the lamellar grains, leading to the lamellar array of grains. Discontinuous dynamic recrystallization occurred in the lamellar grain, leading the grain to be arranged in a "necklace" form. Simultaneously, the coarse grain of base material was refined. Due to the inhomogenous distribution of stress during the welding process, the alternating presence of large grain and small grain regions on advancing side took place. During the process of welding joint tensile, the fracture results from dislocation piling-up at the Mg2Si interface in large grains with a (111)[110] orientation. Thus, the advancing side becomes the weakest part of the mechanical properties in the welding joint,the tensile strength of the joint was 275MPa with a break elongation of 6%.
  • Development of Asbestos-free and Environment-Friendly Thermal Protection for Aerospace Application Articles

    Pinto, Juliano Ribeiro Aguiar; Sanches, Natália Beck; Santos, Régis da Silva; Oliveira, José Irineu Sampaio de; Dutra, Rita de Cássia Lazzarini

    Resumo em Inglês:

    Thermal protection systems (TPS) are components designed to protect the internal and external areas of a rocket motor from high temperatures. There has been studies in Brazil of resin-based polybutadiene hydroxylated (HTPB) loaded with asbestos since the 1970s. Nevertheless, asbestos has been banned in several countries because it is severely harmful to the human health. In this context, the development of asbestos free in flexible thermal protection (FTP) is extremely important. This study evaluates the use of Expanded Perlite (PExp) as an asbestos substitute. Lower densities were observed, which become a very interesting achievement for the aerospace field. Samples with 5 phr of Expanded Perlite showed similar results when comparing with 47 phr of fillers in PTF reference on oxy-acetylene torch test, and a reduction about 20 % of mass loss rate in test with solid propellant, thus showing that Expanded Perlite can replace asbestos in FTP.
  • Thermal Stability and Microstructure of Nanometric 2024 Aluminum Alloy Powder Obtained by Cryogenic Milling and Spark Plasma Sintering Articles

    Demétrio, Kétner Bendo; Molinari, Alberto

    Resumo em Inglês:

    Metals and nanocrystalline alloy powders can be produced by high-energy milling and be consolidated by sintering techniques; the use of relatively low sintering temperatures maintains nanometric grains by avoiding grain growth. In the present study, 2024 aluminum alloy powders were produced by milling at cryogenic temperatures (cryomilling) and consolidation using spark plasma sintering (SPS). The thermal stability and microstructure of the nanometric 2024 Al alloy powder produced by cryomilling were analyzed. The milled powder was degassed to improve its sintering behavior and avoid the presence of pores in the final sintered piece. When the material was consolidated by SPS at a temperature of 525 ºC and under a pressure of 60 MPa, the resulting alloy density was 98% and an ultra-fine grained (100-300 nm)/micrometric microstructure. The hardness and microhardness of the milled degassed sintered samples showed values superior to atomized samples. The material also presented nanopores in the grain boundaries, very fine precipitates of AIN, rounded θ phases (Al2Cu), and elongated S phases (Al2CuMg).
  • Nanocomposites Based on Polyelectrolytes-Multiwalled Carbon Nanotubes Coated with a Silica Shell Articles

    Vieira, Kayo Oliveira; Panzera, Tulio Hallak; Ferrari, Jefferson Luis; Schiavon, Marco Antônio

    Resumo em Inglês:

    This work reports a simple and reproducible method for silica-coated multiwalled carbon nanotubes (MWCNTs) nanostructures by the sol-gel method using tetraethoxysilane and 3-aminopropyltriethoxysilane as organosilicon precursors of silica. The synthetic method is based on a noncovalent functionalization of the MWCNTs by the adsorption of the monolayers of different polyelectrolytes, such as poly(allylamine hydrochloride) and poly(sodium 4-styrene sulfonate), which are positively and negatively charged, respectively. The role of these polyelectrolytes is the dispersion and interaction with both the nanotubes and the silicon precursors, influencing directly the silica shell growth. Two different morphology types of the silica-coated multiwalled carbon nanotubes composites were obtained on multiwalled carbon nanotubes. In both case the samples displayed uniformity in the silica layer. Finally, the investigation of the photoluminescence spectra of the samples suggested the presence of some incorrect oxygen bond, or vacancy of oxygen or even presence of nitrogen in the network, which is a typical feature of materials prepared by the sol-gel process at room temperature.
  • Layered Double Hydroxides as Hosting Matrices for Storage and Slow Release of Phosphate Analyzed by Stirred-Flow Method Articles

    Benício, Luíz Paulo Figueredo; Eulálio, Denise; Guimarães, Luciano de Moura; Pinto, Frederico Garcia; Costa, Liovando Marciano da; Tronto, Jairo

    Resumo em Inglês:

    The objective of this work was to synthesize and characterize Layered Double Hydroxides (MgAl-LDHs, MgFe-LDHs, and MgAlFe-LDHs) containing phosphate anions and study P release kinetics was conducted with the prepared materials. The release kinetics tests were performed in water by the stirred-flow method to verify the P release profile from LDHs materials. Results showed LDHs have similar characteristics to those of reactive sources of P, such as thermophosphates. The LDHs presented gradual P release and the LDH prepared with the molar ratio of cations Mg:Al = 2:1 showed a more sustained profile of P release compared to other produced materials. Thus, the chemical and structural characteristics of the LDHs make them potential materials for the use and storage of slow P release fertilizer.
  • Optimization Process Parameters of Equal Angular Channel Pressing According to the Measurement Results of Microstructural Homogeneity Articles

    Bulutsuz, Asli Günay; Yurci, Mehmet Emin; Durakbaşa, Numan

    Resumo em Inglês:

    The aim of the present work is to discuss process parameters effect on microstructure evolution and formation mechanism of ultrafine grains. As plastic deformation technique Equal Channel Angular Pressing (ECAP) method used pure Ti G4 rods processed in order to obtain fine grained micro structure. Equal Chanel Angular Pressing technique was conducted at different processing route, process temperature, pressing velocity with an orthogonal design to critically evaluate the significance of these process parameters with their different levels. The microstructure was observed with optical and electron back scattering diffraction (EBSD) microscope. The mechanical properties were tested with tensile, hardness tests and phase is controlled with XRD analysis.
  • Preparation and Characterization of Chitosan/mPEG-PCL Blended Membranes for Wound Dressing and Controlled Gentamicin Release Articles

    Brianezi, Samira Faleiros Silva; Castro, Karine Cappuccio; Piazza, Rodolfo Debone; Melo, Maria do Socorro Fernandes; Pereira, Rafael Matsumoto; Marques, Rodrigo Fernando Costa; Campos, Maria Gabriela Nogueira

    Resumo em Inglês:

    In this paper, a novel wound dressing membrane for controlled release of gentamicin (GE), while covering and protecting the wound was investigated. Chitosan (CHI) was associated with methoxy polyethylene glycol - polycaprolactone copolymer (mPEG-PCL) to prepare the blended wound dressing membranes. The use of copolymer mPEG-PCL was necessary to improve the compatibility between CHI and PCL. The association of CHI and PCL was required to control the water retention and release rate of encapsulated GE. In vitro release studies were performed with the mPEG-PCL/CHI-GE membranes in order to evaluate the effect of copolymer concentration on the kinetics of GE release and water uptake. Reduced burst release rates and swelling ratios were observed for the 1/2 and 1/4 mPEG-PCL/CHI-GE membranes. In addition, all gentamicin-loaded membranes inhibited S. aureus and E. coli growth, and demonstrated color, moisture and thermal stability. Therefore, mPEG-PCL/CHI-GE membranes showed important features for potential wound dressing and drug delivery applications.
  • Effect of Shell Thickness on Electron and Hole Transmission Probabilities of a ZnSe/ZnS Core- Shell Quantum Dot Articles

    Bhat, Bashir Mohi Ud Din; Shah, Khurshed A.

    Resumo em Inglês:

    In this paper we report the effect of shell thickness on transmission probabilities of electrons and holes in the strained configuration of zinc-selenide/zinc-sulphide (ZnSe/ZnS) core-shell quantum dot. The transmission probabilities of electrons/holes were calculated within the frame work of effective mass approximation and quantum mechanical tunneling. In the first attempt, we introduced extra deposit shell thickness of ZnS in the range 0-5nm and calculated its size effects on the transmission of carriers from core to the shell. We observed that quantum dot of small size core show superb characteristics of possible transmissions and the transmission probability of the carriers across the potential barrier can be controlled by varying the shell thickness, which has practical significance for electron transport in quantum dots, electron transfer in bio-sensors and chemo-sensors etc. Moreover, it is also found that for higher values of electron/hole energies (greater than 0.7eV), the transmission probability oscillates, which too has practical significance for quantum oscillators.The study is important from both basic and applied point of view.
  • Effect of Weld Parameters on Residual Stress, Hardness and Microstructure of Dissimilar AA2024-T3 and AA7475-T761 Friction Stir Welded Joints Articles

    Delijaicov, Sergio; Silva, Patricia Aparecida de Oliveira; Resende, Hugo Borelli; Batalha, Mario Henrique Fernandes

    Resumo em Inglês:

    This study presents the effect of the welding parameters variation on the results of forces, temperature, residual stresses and Vickers micro hardness of dissimilar butt joints of AA2024-T3 and AA7475-T761 welded by friction stir welding (FSW). The tool rotational speed, feed rate and tool tilt angle were investigated using the Design of Experiments method. The obtained results of penetration force, temperature in the weld zone compared with the microscopic analysis of the microstructure showed that it is necessary a minimum amount of force and heat input to obtain a defect free weld zone. It was also notable that, friction stir welding has a wide stability range of its most significant parameters - rotational speed and feed rate - which grantee this minimum condition. Micro hardness’ profiles showed the effect of the grain size refinement towards the thermo-mechanically affected zone as well as, the effect of recrystallization inside the nugget. Residual stresses’ profiles showed a tensile stress peak at the shoulder contact area due the pressure with the base material on thermo-mechanically affected zone and the stress relief effect caused by high temperatures in the nugget resulting in a decrease in residual stress value. The most significant variables for residual stress results were rotational speed of the tool and welding feed rate, once their interaction rule the heat input in the weld zone.
  • Production of Pure Granules Of Sba-15 Mesoporous Silica Articles

    Magalhães, Gabriela Oliveira de; Ribeiro, Jéssica de Oliveira Notório; Vasconcelos, Daniela Cordeiro Leite; Vasconcelos, Wander Luiz

    Resumo em Inglês:

    Mesoporous silica materials have been widely investigated for their great potential as competitive adsorbents and catalysts in different areas, due to their ordered and uniform porous structures and high surface area. In order to increase the availability of these materials, the need to granulate them becomes vital for an efficient performance in industrial units. This study reports the production and characterization of clay-free granules of SBA-15 mesoporous silica, by applying the extrusion technique. The suggested methodology uses only methocel as the organic binder, which is removed after calcination. The granulation process was successfully achieved, producing pure granules of SBA-15 mesoporous silica, in size of millimeters, with 8.3 MPa of compacting pressure (by axial crushing test). The surface area and pore volume of SBA-15 mesoporous silica granules (calcined at 800 ºC) were around 392 m2/g and 0.53 cm3/g, respectively.
  • Ga Dopant Induced Band Gap Broadening and Conductivity Enhancement in Spray Pyrolysed Zn0.85Ca0.15O thin Films Articles

    Narayanan, Nripasree; NK, Deepak

    Resumo em Inglês:

    Ga doped Zn0.85Ca0.15O thin films were prepared by spray pyrolysis method and studied the impact of Ga doping concentration on the physical properties of these films. XRD analysis confirmed the structural purity and polycrystalline nature of the films and composition analysis verified the incorporation of dopants in the structures. Optical transmission in the visible range initially increased and at higher Ga concentration decreased in accordance with the crystalline quality. Energy gap increased with doping percentage due to Burstein-Moss effect arising from the increase in carrier concentration. Ga doping resulted in enhanced electron concentration and consequently obtained lower resistive n type thin films. At higher doping level, electron density decreased due to the limit of solid solubility and hence conductivity slightly decreased but energy gap increased due to the extended localization arising from the poor crystallinity. Mobility decreased with doping due to the increased ionized impurity scattering at lower dopant concentration and due to intra-grain cluster scattering at heavy doping.
  • Poly (Methyl Methacrylate)-SiC Nanocomposites Prepared Through in Situ Polymerization Articles

    Tommasini, Flávio James; Ferreira, Leonardo da Cunha; Tienne, Lucas Galhardo Pimenta; Aguiar, Vínícius de Oliveira; Silva, Marcelo Henrique Prado da; Rocha, Luiz Felipe da Mota; Marques, Maria de Fátima Vieira

    Resumo em Inglês:

    In this study, polymeric nanocomposites based on poly(methyl methacrylate) (PMMA) and silicon carbide (SiC) nanoparticles were prepared by radical mass polymerization in the presence of filler. Nanoparticles of SiC with and without surface treatment with organosilane were obtained .The nanocomposites were characterized by X-ray fluorescence (XRF), infrared spectroscopy (FTIR), thermogravimetry (TGA) and Field Emission Gun Scanning Electron Microscopy (FEG SEM) with an energy dispersive x-ray spectroscopy (EDS) detector. The produced nanocomposites showed well-dispersed SiC incorporation in the PMMA matrix. The results pointed that the surface treatment on SiC fillers was successful on enhancing the interaction between the organic matrix and the inorganic filler.
  • Influence of Small Content Elements Additions on the Glass Forming Ability of Zr-based Bulk Metallic Glasses Alloys Articles

    Campos Neto, Nelson Delfino de; Paula, Wesley Marques de; Pereira, Flavio Soares; Parrish, Catherine Jane; Oliveira, Marcelo Falcão de

    Resumo em Inglês:

    The present work reports investigation on the Glass Forming Ability (GFA) of Zr-based Bulk Metallic Glasses (BMG’s) by microalloying with early transition metals. GFA was measured as the amorphous fraction formed in samples with different diameters using optical microscopy (OM) and image analysis techniques. Samples with the highest GFA had their oxygen content measured in a Leco RO-400. This study shows that additions of Molybdenum or Iron in a Zr48Cu(48-x)Al4Mx (M = Mo or Fe) alloys resulted in a minor GFA improvement, but far from the results reported in the literature with Nb additions in this system. Niobium microalloying to a Zr62Cu15.5Al10Ni(12.5-x)Nbx and (Zr55Cu30Al10)100-xNbx alloys have a deleterious effect on the GFA. Oxygen measurements of (Zr55Cu30Al10)99Nb1 and Zr62Cu15.5Al10Ni12.4Nb0.1 alloys have shown similar oxygen content, indicating that oxygen was not a limiting factor on this study. The amorphous fraction quantification from OM image analysis maintains the same fraction ratio from the heat released at the crystallization event from heating DSC analysis.
  • Physical Properties of Sputtered Indium-doped ZnO Films Deposited on Flexible Transparent Substrates Articles

    Silva-Lopez, Hector Eduardo; Marcelino, Becerril Silva; Guillen-Cervantes, Angel; Zelaya-Angel, Orlando; Ramirez-Bon, Rafael

    Resumo em Inglês:

    Indium-doped zinc oxide (IZO) polycrystalline thin films were grown on polyethylene terephthalate (PET), polyethylene naphthalate (PEN), and as reference on 7059 Corning glass substrates at room temperature by radio frequency magnetron sputtering from a target prepared with a mixture of ZnO and In2O3 powders. The structural, optical, and electrical properties of the films were analyzed and compared. The IZO polycrystalline films showed n-type conductivity. The electrical resistivity drops significantly, and the carrier concentration increases as a consequence of In incorporation within the ZnO crystalline lattice. In both cases the changes are of several orders of magnitude. The resistivity obtained was 3.1 ± 0.5 x 10-3 Ω-cm for an IZO sample grown on PET with a carrier concentration of 3.1 ± 0.7 x 1020 cm-3, the best mobility obtained was 27.7 ± 0.8 cm2V-1s-1 for an IZO sample grown on PEN. From the results, we conclude that n-type IZO polycrystalline films with high transmittance, high mobility and low resistivity were obtained on flexible transparent substrates.
  • Preparation and Growth Characterization of Al2Cu Phase Crystal with the Single Orientation Under Directional Solidification Articles

    Gao, Ka; Xu, Yueyang; Song, Wenzheng; Guan, Li; Li, Mingliang; Li, Kewei; Guo, Xiaoqin; Zhang, Rui

    Resumo em Inglês:

    Through decreasing the sample size, the regular faceted rectangular Al2Cu phase crystal was prepared under directional solidification. Effects of sample size on the microstructure morphologies and orientations of intermetallic Al2Cu phase crystal growth at 10 µm/s have been characterized and investigated. The transverse-section microstructure of primary Al2Cu phase crystal transited from L-shaped pattern to regular faceted rectangular pattern with a single preferred orientation at [001] direction with sample size decreasing. By using the serial sectioning technique, the three-dimensional (3D) microstructure of Al2Cu phase in 0.45 mm sample was observed as rectangular parallelepiped. Moreover, the faceted interfaces of Al2Cu phase crystal were determined as {110} planes. Based on growth characteristics of the Al2Cu phase crystal, a growth mode in different sizes samples under directional solidification was proposed. The experimental results show that a regular microstructure with preferred single orientation can be achieved in small-size sample during directional solidification.
  • Study on Effect of EAFD Particulate Reinforcement in AA7075 Aluminum Matrix Composites Articles

    Alves, Elizeth Oliveira; Amaro, Daniel Ricardo Araújo; Silva, Enéas Carlos de Oliveira; Araújo Filho, Oscar Olimpio de; Alves, Kleber Gonçalves Bezerra

    Resumo em Inglês:

    Eletric arc furnace dust is dangerous solid waste that is generated in steel manufacturing processes. The utilization of the dust from these industries avoids disposing it into industrial waste landfills and saves costs. In this study, an attempt has been made to fabricate aluminum matrix composites reinforced with EAFD particulate, throught the conventional powder metallurgy technique. Al-5%EAFD proposed was then compared to the AA7075 alloy, manufactured under the same conditions. According to the results obtained, the addition of EAFD into aluminum matrix resulted in increased microhardness values and had significant contributuion to improve Storage modulus compared with the base metal. The reinforcement particle was uniformly dispersed into the matrix and intermetallic phases were not observed in the content of waste blended into the composite.
  • Effect of Growth Velocity and Zn Content on Microhardness in Directionally Solidified Al-Zn Alloys Articles

    Acer, Emine; Çadırlı, Emin; Erol, Harun; Kaya, Hasan; Şahin, Mevlüt; Gündüz, Mehmet

    Resumo em Inglês:

    In this study, Al-xZn (x=1, 3, 5, 7, 10 and 20 wt. %) alloys were prepared using metals of 99.99% high purity in the vacuum atmosphere. These alloys were directionally solidified upward with a constant temperature gradient, G (10.3 K/mm) and different growth velocities (V) between 8.25 and 165 µm/s in the directional solidification apparatus. The experimental results have revealed that with the increase of the growth velocity of the melts from 8.25 µm/s to 165 µm/s, the microstructures undergo a transition from cellular/cellular dendritic morphology to coarse dendritic form for each composition (Zn content, Co). The measurements of microhardness (HV) of the specimens were performed by using a microhardness test device. The dependence of HV on V and Co was analyzed, and it has been found that with increasing the V and Co the HV increases. Relationships between HV-V and HV-Co were obtained by linear regression analysis, and the experimental results were compared with the results of previous similar works.
  • Microstructure, Mechanical Properties and in vitro Biological Behavior of Silicon Nitride Ceramics Articles

    Guedes-Silva, Cecilia Chaves; Rodas, Andrea Cecilia Dorion; Silva, Antonio Carlos; Ribeiro, Christiane; Carvalho, Flávio Machado de Souza; Higa, Olga Zazuco; Ferreira, Thiago dos Santos

    Resumo em Inglês:

    The bioinert surface of silicon nitride ceramics led us to investigate the additions of SiO2, CaO and Al2O3 in order to aid the liquid phase sintering and improve the mechanical properties and biological behavior of the final materials. The sintered materials reached ca. 97% of theoretical density and total α→β-Si3N4 transformation. The samples had relatively high values of fracture toughness while their elastic modulus values were lower than those of conventional silicon nitride ceramics. Apatite deposits were observed on the surfaces analyzed after SBF (simulated body fluid) immersions, suggesting their bioactivity. Osteoblasts proliferation and calcified matrix were also detected as response to cells/materials contact. This combination of properties suggests that all studied compositions are promising for applications in biomedical devices. Moreover, compositions with alumina additions and higher silica content had better in vitro biological behavior, densification and mechanical properties, suggesting greater potential to be used in bone substitute devices.
  • Effect of Bead Overlapping on the Microstructure and Mechanical Properties of CoCrWC Alloy Coatings Articles

    Paes, Rodrigo Metz Gabriel; Martinazzi, Douglas; Falcade, Tiago; Scheid, Adriano

    Resumo em Inglês:

    In order to protect industrial components, cobalt base alloys are applied as hardfacing material through welding techniques. A large number of papers have shown that controlling the chemical composition is a key point regarding the wear and corrosion resistance of coatings. This paper investigated the effect of bead overlapping on the microstructure and properties of CoCrWC alloy coatings. Mechanical properties were determined by hardness, sliding wear and microtensile tests. Bead overlapping reduces dilution during the previous bead melting, which in turn induces lower iron content. From the second bead on, an increase in the amount of interdendritic carbides and solid solution alloying was verified, accounting for the higher mechanical properties of the coatings.
  • Preparation and Characterization of Hollow Glass Microspheres- Reinforced Poly (acrylonitrile-co-butadiene-co-styrene) Composites Articles

    Cunha, Marina Panozzo; Grisa, Ana Maria Colon; Klein, Jalma; Poletto, Matheus; Brandalise, Rosmary Nichele

    Resumo em Inglês:

    In this study, poly(acrylonitrile-co-butadiene-co-styrene)/hollow glass microspheres (ABS/HGM) composites were prepared by means of a twin-screw extruder. HGM were incorporated at different loadings of 2.5, 5.0, and 7.5 wt.% at the central extruder zone with different types of ABS. The morphological, physical, thermal, rheological and mechanical properties of ABS/HGM composites were investigated. Statistical analysis reveals that high impact ABS addition is significant for improving composites’ impact strength. The results also indicated that addition of 5.0 wt.% of HGM along with 5.0 wt.% of powdery ABS at the central extruder zone maintains the HGM integrity while powdery ABS contributes to better filler dispersion in the matrix resulting in light-weight composites having improved mechanical properties.
  • Effect of Pile Orientation on the Shear Strength of Stitched Foam Sandwich Panel Articles

    Santhanakrishnan, Ramraj; Kavitha, Narayanan; Sundaram, Meenakshi; Venkatanarayanan, Pappakudi Srinivasan

    Resumo em Inglês:

    Stitched foam sandwich panel is a newly developed sandwich structure used in various structural applications. The sandwich skins are made of glass-fiber/epoxy-matrix composite; their interior layers are connected with glass yarn called piles. This paper investigates the effect of pile orientation on the shear strength of stitched foam sandwich panel. Four types of pile orientation are used; 90º, 45º, 90 º/45 º and 90º/45º/90º.The results are compared with a non-stitched sandwich panel. From the results of the core shear test, it is observed that the panels with 90º/45º/90ºorientation proved to be strongest among all.
  • Effect of Hot Deformation on Microstructure, Hardness and Precipitation Kinetics in a C350 Maraging Steel Modified by Titanium Addition Articles

    Freitas, Gustavo Henrique de Oliveira; Oliveira, Carlos Augusto Silva de

    Resumo em Inglês:

    Maraging steels are alloys with a good balance between strength and fracture toughness. These properties are obtained by quenching and aging treatments, where the precipitation of intermetallic compounds is promoted in a martensitic matrix. In this context, this paper aims to evaluate the effect of hot deformation on microstructure, kinetics and formation of reverted austenite in a C350 maraging steel modified by titanium addition, in order to improve the mechanical properties without addition of alloying elements. The following characterization techniques were used: optical microscopy (OM), Scanning Electron Microscopy (SEM) and Transmission Electron Microscopy (TEM), X-Ray Diffraction (XRD), Vickers microhardness and Dilatometry. The results showed that the deformation promoted a refinement of martensitic packages and blocks, proportional to the reduction of height and a preferred alignment towards the center of the sample. In the aging treatment, the deformation accelerated the kinetics of precipitation and formation of reverted austenite. It was also verified a reduction of the volumetric variation produced by reactions and a reduction of precipitation temperature and formation of reverted austenite in the greater deformation.
  • Effect of Solidification Processing Parameters and Silicon Content on the Dendritic Spacing and Hardness in Hypoeutectic Al-Si Alloys Articles

    Sales, Roberto Carlos; Felipe Junior, Paulo; Paradela, Késsia Gomes; Garção, Wysllan Jefferson Lima; Ferreira, Alexandre Furtado

    Resumo em Inglês:

    Aluminium with silicon as alloying element, form a class of material providing the most significant part of all material casting manufactured materials. These alloys have a wide range of applications in the automotive and aerospace industries. It is widely recognized that moderate addition of silicon to aluminum, significantly improves the resulting mechanical properties. Hypoeutectic Al-Si alloys were used in the present experimental study to investigate the solidification parameters effect and Si 3-5 wt% addition on the microstructural features and resulting hardness in a vertical directional solidification system. The hypoeutectic alloys were directionally solidified under transient heat flow conditions in a range of cooling rates from 0.3 to 4 ºC/s. Characterization analyses by optical microscopy indicate clearly that secondary dendritic arm spacing (λ2) increases significantly with the decrease in solidification speed (SP) and cooling rate (Ṫ). On the other hand, experimental growth laws relating the secondary dendritic arm spacing (λ2) to the solidification speed (SP) and cooling rate (Ṫ) indicate that Si addition from 3 wt% to 5 wt% has induced a thickening effect leading to increase in λ2 . While, experimental results have shown that the resulting hardness increase as solidification processing parameters (SP and Ṫ ) increase. Results of Vickers hardness test for Al-5 wt% Si alloy has hardness increase of 18 % from that of Al-3 wt% Si alloy with mean values of 26 and 22 HV, respectively.
  • Microstructure and Mechanical Properties of AA6061/AZ31B/AA6061 Composite Plates Fabricated by Vertical Explosive Welding and Subsequent Hot Rolling Articles

    Yang, Wen-wu; Cao, Xiao-qing; Wang, Li-fei; Chen, Zhi-qing; Wang, Wen-xian; Wang, Dong-ya

    Resumo em Inglês:

    In this study, three-ply Al/Mg/Al composite plates were successfully achieved by vertical explosive welding (EXW) method. After EXW, the sound joints were obtained. Then thin three-ply Al/Mg/Al EXWed composite plates with the thickness of 1.78 mm were achieved by hot rolling. The influence of annealing on the interface microstructures and mechanical properties of the thin composite plates was investigated. The results indicated that different morphology with big waveform and mini waveform was present in the explosively bonded interface. The interface shear strength was 91MPa for big waveform side and 92Mpa for mini waveform side. The rolled sample without annealing possessed the high ultimate tensile strength (UTS) value of 235Mpa and elongation of 8.5%. The equiaxed and homogeneous grain morphology of magnesium alloys in the thin three-ply Al/Mg/Al composite plates could be induced by annealing 300°C for 1 h. This contributed to the considerable increase of elongation by 18.5%.
  • The Effect of Rapid Microwave Sintering Process on the Electrical Conductivity, Thermal Conductivity and Mechanical Properties of Al-TiC Composites Articles

    Yaghobizadeh, Omid; Nazari, Maryam; Mashhadi, Mehri

    Resumo em Inglês:

    In this research, electrical conductivity, thermal conductivity and mechanical properties of the Al-TiC composites which were sintered via microwave-assisted process were investigated. The specimens were sintered for 3, 5 and 8 minutes. The results have shown that the sample which contains 4 vol. % TiC and was sintered for 8 minutes, has the highest electrical and thermal conductivities among the other obtained ones. Besides that, the sample which contains 8 vol. % TiC and was sintered for 3 minutes, has dedicated the highest hardness and density to itself. Scanning electron microscopy (SEM) micrographs have illustrated that by increasing the amount of TiC up to 12 vol. %, the agglomeration of particles occurs. The X-ray diffraction (XRD) investigations have shown that due to the short duration of the sintering process in the microwave method, there is no trace of TiO2 and Al4C3 as pernicious phases. According to the obtained results, it becomes clear that increasing the amount of TiC powder leads to the reduction of electrical and thermal properties of the samples and increasing the sintering duration, leads to the increase of the mentioned properties.
  • CuO Rapid Synthesis with Different Morphologies by the Microwave Hydrothermal Method Articles

    Quirino, Max Rocha; Lucena, Guilherme Leocárdio; Medeiros, Jackson Andson; Santos, Ieda Maria Garcia dos; Oliveira, Matheus José Cunha de

    Resumo em Inglês:

    CuO structures were synthesized by microwave hydrothermal treatment using two different mineralizing agents (NaOH and NH4OH) and were evaluated as photocatalysts. The materials were characterized by X-ray diffraction (XRD), scanning electron microscopy (SEM), and Brunauer-Emmett-Teller (BET) surface area analysis. The XRD patterns indicated the formation of the monoclinic phase in both samples with 13.78 and 14.23 nm crystallite size. SEM analysis showed different agglomerates morphologies based on the mineralization agent employed. The CuO nanostructure synthesized with NH4OH presented agglomerated like-plates which results in a spherical shape, whereas the material synthesized with NaOH presented an agglomerate of larger plates. Both samples showed photocatalytic activity against RNL azo dye. The quasi-spherical shape CuO material reached 93 % of the discoloration.
  • Study of Microstructure and Thermal Properties of the Low Melting Bi-In-Sn Eutectic Alloys Articles

    Manasijević, Ivana; Balanović, Ljubiša; Grgurić, Tamara Holjevac; Minić, Duško; Gorgievski, Milan

    Resumo em Inglês:

    Beside their technological importance in soldering, the low melting eutectic alloys based on bismuth and indium have potential for commercial application in the field of phase-change materials (PCMs). In this respect, the knowledge of their microstructure and thermal properties such as melting temperature, latent heat of melting, supercooling tendency, thermal conductivity, etc. is of large importance. In this study, two ternary eutectic Bi-In-Sn alloys were investigated by means of scanning electron microscopy (SEM) with energy dispersive X-ray spectrometry (EDS) and differential scanning calorimetry (DSC). Microstructure of the prepared eutectic alloys was analyzed using SEM-EDS and identification of co-existing phases was done. Melting temperatures and latent heats of eutectic melting were measured using DSC technique. Experimentally obtained results were compared with the results of thermodynamic calculation according to CALPHAD (calculation of phase diagram) approach and good mutual agreement was obtained.
  • Effect of Solid Solution + Double Ageing on Microstructure and Properties in the Layer by Layer of the Z-Y Interface of Inconel 718 alloys Fabricated by SLM Articles

    Liu, Peng; Sun, Si-yu; Xu, Shu-bo; Cao, Mei-qing; Hong, Chang; Hu, Jia-ying

    Resumo em Inglês:

    The microstructure in the Z-Y surface of Inconel 718 alloys fabricated by selective laser melting (SLM) shows the relatively homogeneous and irregular fine grain structure after the heat treatment process of 1050ºC solid solution + double ageing. A large number of bulk precipitates were observed on the grain boundary, and the typical dendritic crystallization and Laves phases disappeared. It is possible that a large number of δ phases (NbNi3) were precipitated on the grain boundary since the enrichment effect of element Nb. The hardness in the Z-Y surface increased from 350HV to 500HV, and the residual stress was transformed from the tensile stress to compressive stress.
  • Influence of clay surfactants polarity on the crystallization and rheological behavior of nanocomposites of PDLLA Articles

    Ramos, Renata Brandão Brito; Souza, Patrícia Moraes Sinohara; Morales, Ana Rita

    Resumo em Inglês:

    The effect of clay hydrophobicity on the cold crystallization and rheological properties of nanocomposites of poly(D,L-lactic acid) (PDLLA) was investigated. Crystallization was evaluated by DSC for isothermal and non-isothermal conditions. The clay modified with a hydrophilic surfactant acts as a nucleating agent, while the clay modified with a hydrophobic surfactant acts in an opposite way. The Avrami and Ozawa parameters showed a three-dimensional spherulitic growth for all samples and the activation energy increased for the hydrophobic clay and decrease for the hydrophilic one. The equilibrium melting point for the PDLLA was found at 161ºC, being slightly altered as function of the surfactant polarity. The rheological behavior was investigated in terms of Isothermal Flow-Induced Crystallization and Structural Recovery. The hydrophobic clay showed to reduce the mobility of chains and retard the chain relaxation, which is attributed to the formation of a network, while the hydrophilic clay increased the chain mobility.
  • Thermal Behavior of Pyrite in the CO2 and N2 Atmosphere for Obtaining Pyrrhotite: A Magnetic Material Articles

    Oliveira, Eunice Machado de; Oliveira, Camila Machado de; Sala, Maria Virginia Bauer; Montedo, Oscar Rubem Klegues; Peterson, Michael

    Resumo em Inglês:

    In the southern of Brazil the coal is composed of a large amount of pyrite (FeS2), an environmental problem for this region because the pyrite turns a waste. This work investigated the behavior of pyrite in CO2 and N2 atmospheres, aiming to identify better thermal treatment conditions of the pyrite waste that favor obtaining a material with magnetic properties. The results show that the samples treated in both conditions presented hysteresis and some magnetic properties. The best results were obtained from N2 because it is an inert gas, avoiding the pyrite oxidation and, consequently, favoring a major amount of pyrrhotite. The X-ray diffraction analyses showed that partial thermal decomposition of the pyrite occurs at 600 ºC. The total decomposition was reached at 800 oC and the pyrrhotite phase was obtained. Such findings are relative new and can help enhance the utilization of pyrite, contributing to the environmental sustainability of the coal mining industry.
  • Effect of the Incorporation of Micro and Nanocellulose Particles on the Anticorrosive Properties of Epoxy Coatings Applied on Carbon Steel Articles

    Borsoi, Cleide; Scienza, Lisete Cristine; Zattera, Ademir José; Ferreira, Carlos Arthur

    Resumo em Inglês:

    Polymeric coatings may act as a physical barrier between the aggressive ions and the metal substrate. However, prolonged exposure may cause damage to the polymer coating, leading to a continuous reduction of the barrier effect and consequently loss of the corrosion protection. The objective of this study is to determine the effect of aminopropyltriethoxysilane (APS), cellulose and polyaniline emeraldine-salt (PAni ES) in an epoxy coating on the corrosion protection of mild steel. Microcrystalline cellulose (MCC) and cellulose nanowhiskers (CNW) functionalized or not with PAni ES were used and compared. The coating properties were investigated by electrochemical impedance spectroscopy (EIS), salt spray test and scanning electron microscopy (SEM). The surface of the carbon steel, after 1000 h of exposure, did not present evidence of superficial corrosion. Polymer coatings using CNW and PAni ES showed improved corrosion protection properties even after 90 days of immersion in 3.5 wt% NaCl solution. The greatest increase in the corrosion resistance of the coating was found by EIS for the epoxy coating reinforced with CNW functionalized with PAni ES, revealing a synergistic effect of the electroactivity of a conducting polymer and nanosized cellulose particles.
  • Nanocomposite Films Based on Flaxseed Gum and Cellulose Nanocrystals Articles

    Prado, Natália Soares; Silva, Ingrid Souza Vieira da; Silva, Thiago Alves Lopes; Oliveira, Welles Júnior de; Motta, Leila Aparecida de Castro; Pasquini, Daniel; Otaguro, Harumi

    Resumo em Inglês:

    Flaxseed gum (FG)-based films were developed with the addition of glycerol as a plasticizer and glutaraldehyde as a crosslinking agent. HCl was added to improve crosslinking and decrease the hydrophilicity of the matrix. Different cellulose nanocrystal (CN) amounts were used as reinforcements in the optimum FG formulation. The crosslinking process at pH 3.5 led to a lower solubility of FG in water (from 100% to 53%) and an increase in thermal stability (from 160 ºC to 209 ºC). FTIR analysis confirmed a reduction in the -OH band due to crosslinking between the hydroxyl groups of FG. A diffuse diffraction pattern was observed for all FG films. The addition of 4% w/w of CN contributed to reduction of water solubility (from 53% to 20.8%) and absorption (from 21.9% to 6.8%). Finally, an improvement was observed in the tensile mechanical properties in the nanocomposites, showing satisfactory results for the proposed formulations, mainly with 8% w/w of CN added to the matrix. Overall, this study demonstrated that FG/CN nanocomposites are promising materials to be use as a sustainable biopolymer for application as bioplastics.
  • Evaluation of Corrosion Resistance of Commercial Aluminum Alloys in Ethanol Solutions Articles

    Kramer, Gustavo Raúl; Méndez, Claudia Marcela; Ares, Alicia Esther

    Resumo em Inglês:

    In the present research, we studied the corrosion resistance of commercial aluminum alloys exposed to ethanol produced in the northeastern region of Argentina and to commercial ethanol as reference medium. Electrochemical tests of potentiodynamic polarization and weight loss were performed by immersion at temperatures below the boiling point of ethanol (25 °C, 40 °C and 50 °C). The results showed that the increase in the corrosion rate of the alloys is directly proportional to the increase in the temperature of the solution, and that the combined action of contaminants in the alcohol (water, organic acids or aggressive ions) contributed to the increase in the aggressiveness of the environment. Specifically, through the results of the gravimetric tests, corrosion products characteristic of the formation of pitting corrosion and alkoxidation were observed. In contrast to the above, the existence of the pitting corrosion mechanism was demonstrated by defining a pitting potential in the potentiodynamic polarization curves.
  • Influence of High Current-Density Impulses on the Stress-Strain Response and Microstructural Evolution of the Single Crystal Superalloy CMSX-4 Articles

    Demler, Eugen; Gerstein, Gregory; Dalinger, Andrej; Epishin, Alexander; Heidenblut, Torsten; Nürnberger, Florian; Maier, Hans Jürgen

    Resumo em Inglês:

    Owing to the low formability of single-crystal nickel-based materials, single-crystal components are typically cast. Subsequently, a multi-stage heat treatment is carried out in order to partially compensate the dendrite segregation and to stabilize the precipitated γ’-phase. Such components possess a high resistance to creep at elevated temperatures. Since it is known that electrical impulses can be used to increase the formability of various materials, the potential of an electrical high current-density impulse treatment was evaluated for forming of the high strength nickel-based superalloy CMSX-4. Heat treated and pre-deformed specimens were loaded in compression and subjected to short pulses with a high-current density of 2.3 kA/mm2. Depending on the microstructural state, the material demonstrated work hardening or softening as a consequence of the impulse treatment. In addition, experiments were carried out on crept specimens to test whether the current-impulse treatment can be used to reverse creep-related segregation of alloying elements (raft formation). It was possible to observe a change in the concentration of the elements in the γ/γ’-phase transition following the current-impulse treatment. In particular, a local increase in the γ-forming elements Cr, Co and a decrease in the γ’-forming elements Ta, Ti was observed after the impulse treatment.
  • Enhancement of Pitting Corrosion Resistance of Austenitic Stainless Steel Through Deposition of Amorphous/Nanocrystalline Oxy-nitrided Phases by Active Screen Plasma Treatment Articles

    Li, Yang; He, Yongyong; Qiu, Jianxun; Zhao, Jun; Ye, Qianwen; Zhu, Yijie; Mao, Junyuan

    Resumo em Inglês:

    In this research, AISI 304 austenitic stainless steels were efficient treatment using active screen plasma oxy-nitriding technique. The modified layers were characterized by X-ray photoelectron spectroscopy, X-ray diffraction, scanning electron microscopy, transmission electron microscopes, and atomic force microscopy. In addition, the pitting corrosion resistances of untreated and oxy-nitrided samples were analyzed by polarization method in 3.5 wt.% NaCl solution. The results showed that a duplex-layer consisting of a deposition layer and a diffusion layer (including CrN+α phase and nitrogen expanded austenite phase) was generated. Special concern has been given to the formation of an amorphous top layer for the deposition of nano sized oxy-nitrides. It believed that the deposition layer of oxy-nitrides formed on steel surface during active screen plasma oxy-nitriding that lead to improved corrosion resistance of AISI 304 austenitic stainless steel, so that the pitting corrosive attack can be avoided.
  • Anticorrosive Effect of PVP 40000 Against AISI 1020 Carbon Steel in HCl Articles

    Valbon, Arthur; Neves, Marcelo Azevedo; Echevarria, Aurea

    Resumo em Inglês:

    Polymers have received considerable attention for replacing synthetic inorganic and organic anti-corrosion inhibitors since they are not as toxic for the environment, besides being cheaper. Polyvinylpyrrolidone (PVP) has been studied due to its applicability, solubility, very low toxicity, cost and efficiency in corrosion inhibition against metals, such as zinc, aluminum, stainless steel, and others. Its anti-corrosion activity with 40000 g mol-1 was tested against AISI 1020 carbon steel in 0.5 mol L-1 HCl, and evaluated by electrochemical techniques: Potentiodynamic Polarization (PP), Linear Polarization Resistance (LPR), and Electrochemical Impedance Spectroscopy (EIS). The maximum efficiency was 90% and 89% in EIS and LPR, respectively, at concentration of 1.0 x 10-7 mol L-1. The adsorption mechanism was coherent with Langmuir isotherm model. The morphology of the corroding carbon steel surface, in the presence and absence of the PVP, was visualized using Scanning Electron Microscopy (SEM).
  • Submerged Friction Stir Welding of 6061-T6 Aluminium Alloy under Different Water Heads Articles

    Chandran, Rathinasuriyan; Santhanam, Senthil Kumar Velukkudi

    Resumo em Inglês:

    The aim of this paper is to determine the feasibility of submerged friction stir welding of 6061-T6 aluminium alloy on different water heads through macrostructuralanalysis.In this work, aluminium 6061-T6 alloy was friction stir welded under normal and submerged conditions at different rotational speeds of 400 rpm, 800 rpm, 1200 rpm, 1600 rpm. The water head was varied from 10 to 30 mm in the case of thesubmerged friction stir welding process. In both normal and submerged friction stir welding processes, a welding speed of 45 mm/min, a normal load of 30 kN, tool tilt angle of 2˚, depth of tool penetration and tool geometry were kept constant. Torque is measured during the welding process, and power (kW) is calculated after the welding process. The macrostructural analysis was carried out for locating defect formation and identifying the feasible working range of process parameters of the welded aluminium 6061-T6 alloy. The mechanical properties such as ultimate tensile strength and microhardness of submerged friction stir welded of 6061 aluminium alloys were investigated.Scanning Electron Microscope (SEM) metallography was used for comparing the microstructure of the parent material, friction stir welded and submerged stir welded samples.
  • Comparison of Cellulose Extraction from Sugarcane Bagasse Through Alkali Articles

    Mzimela, Zimele Nkosivele Treasure; Linganiso, Linda Zikhona; Revaprasadu, Neerish; Motaung, Tshwafo Elias

    Resumo em Inglês:

    This article investigated the cellulose obtained from sugarcane bagasse by five different extraction mercerization methods. The comparison of the methods gives a clearer picture of that is more effective and feasible for production of SCB cellulose. All the celluloses were characterised by X-Ray Diffraction (XRD), Fourier Transform Infrared (FT-IR), Thermal Gravimetric Analysis (TGA), Scanning Electron Microscope (SEM) and Optical Microscope (OM). All the methods led to white material resembling pure cellulose due to removal of non-cellulosic constituents as can be seen by disappearance of aromatic bands. The removal indicated a decrease in diameter and improved thermal stability in most methods. The materials in general stand a better chance of competing as fillers for polymeric composites.
  • Optimization of Multiple Performance Characteristics of Friction Stir Welded Joint with Grey Relational Analysis Articles

    Shamsudeen, Shanavas; Dhas, John Edwin Raja

    Resumo em Inglês:

    In the present work, multi-objective optimization of the input welding parameters influencing the quality of weld joint of AA 5052 H32 aluminium alloy by FSW process is investigated using response surface methodology and grey relational analysis. The quality of the welded joint is measured based on the higher value of tensile strength and hardness of the joint obtained by experimentation. A central composite design technique consists of 31 sets of experiments using four factors and five levels are used. Tool pin profile, rotational speed, welding speed, and tool tilt angle are selected as the significant input parameters. Analysis of variance (ANOVA) is used to analyze the effect of each input welding parameters on the output responses. Statistical results show that the developed regression model is adequate. Optimum levels of welding parameters are finally identified using grey relation grade. Grain structure of the welded joint is examined by observing the micro and macro structures of the weld.
  • Experimental and Theoretical Study of Corrosion Inhibition of Mild Steel in 1.0 M HCl Medium by 2(-4( hloro phenyl-1H- benzo[d]imidazol)-1-yl)phenyl)methanone Articles

    Fergachi, Omar; Benhiba, Fouad; Rbaa, Mohamed; Touir, Rachid; Ouakki, Moussa; Galai, Mohsine; Lakhrissi, Brahim; Oudda, Hassan; Touhami, Mohamed Ebn

    Resumo em Inglês:

    The 2(-4(chloro phenyl-1H- benzo[d]imidazol)-1-yl)phenyl)methanone (CBIPM) was synthesized and tested as a corrosion inhibitor for mild steel in 1.0 M HCl solution using electrochemical and spectroscopy measurements. Results obtained showed that this compound has a good inhibition properties for mild steel corrosion in acidic medium which its inhibition efficiency value reaches 98.9 % at 10-3 M. So, the potentiodynamic polarization curves showed that the CBIPM has a mixed type inhibitor. In addition, it is shown that the obtained results were confirmed by the UV-vis spectroscopic measurements. It is found that the inhibitor forms a complex with Fe2+ ion. On the other hand, the experimental results were completed by quantum chemical calculations using DFT method at the B3LYP/6-31G* level of theory. It is found that the theoretical and experimental results are in good agreement.
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