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Experimental analysis of steel fiber reinforced concrete beams in shear

Análise experimental de vigas de concreto armado com fibra de aço ao cisalhamento

Abstracts

Abstract

Some normative recommendations are conservative in relation to the shear strength of reinforced concrete beams, not directly considering the longitudinal reinforcement rate. An experimental program containing 8 beams of (100 x 250) mm2 and a length of 1,200 mm was carried out. The concrete compression strength was 20 MPa with and without 1.00% of steel fiber addition, without stirrups and varying the longitudinal reinforcement ratio. Comparisons between experimental failure loads and main design codes estimates were assessed. The results showed that the increase of the longitudinal reinforcement ratio from 0.87% to 2.14% in beams without steel fiber led to an improvement of 59% in shear strength caused by the dowel effect, while the corresponding improvement was of only 22% in fibered concrete beams. A maximum gain of 109% in shear strength was observed with the addition of 1% of steel fibers comparing beams with the same longitudinal reinforcement ratio (1.2%). A significant amount of shear strength was provided by the inclusion of the steel fibers and allowed controlling the propagation of cracks by the effect of stress transfer bridges, transforming the brittle shear mechanism into a ductile flexural one. From this, it is clear the shear benefit of the steel fiber addition when associated to the longitudinal reinforcement and optimal values for this relationship would improve results.

Keywords:
shear strength; concrete with steel fibers; beams without stirrups


Resumo

Algumas recomendações normativas são conservadoras em relação à resistência ao cisalhamento de vigas de concreto armado, não levando diretamente em consideração a taxa de armadura longitudinal. Assim, foi realizado um experimento contendo 8 vigas de (100 x 250) mm2 e comprimento de 1.200 mm, com concreto de resistência à compressão de 20 MPa com e sem adição de 1,00% de fibra de aço, sem estribos e variando-se a taxa de armadura de flexão. As capacidades de cisalhamento experimentais em comparação com as estimativas das principais normas foram analisadas. Os resultados mostraram que o aumento da taxa de armadura longitudinal de 0,87% para 2,14% em vigas sem fibra de aço levou a uma melhoria de 59% na resistência ao cisalhamento causada pelo efeito de pino, enquanto a melhoria correspondente foi de apenas 22% em vigas de concreto fibroso. Um ganho máximo de 109% na resistência ao cisalhamento foi observado com a adição de 1% de fibras de aço comparando vigas com a mesma taxa de armadura longitudinal (1,2%). Uma quantidade significativa de resistência ao cisalhamento foi fornecida pela inclusão das fibras de aço e permitiu controlar a propagação de fissuras pelo efeito de pontes de transferência de tensão, transformando o mecanismo de cisalhamento frágil em um mecanismo de flexão dúctil. Assim, fica claro o benefício da adição de fibra de aço para o cisalhamento quando associada à armadura longitudinal e valores ótimos para essa relação podem melhorar os resultados.

Palavras-chave:
resistência ao cisalhamento; concreto com fibras de aço; vigas sem estribos


1 INTRODUCTION

Reinforced concrete (RC) is widely used in several structures around the world. Owing to environmental issues in the steel production chain and its associated high costs, several alternatives and technically viable solutions have been proposed in civil construction applications worldwide, such as the use of new composite materials in structural reinforcement, the production chain of which is ecologically friendly using less expensive and more environmentally friendly manufacturing techniques [11 A. K. L. L. Nzambi, D. R. C. Oliveira, A. M. Oliveira, and M. S. Picanço, "Pull-out tests of ribbed steel reinforcing bars embedded in concrete with steel fibres," Proc. Inst. Civ. Eng., Struct. Build., vol. 174, no. 3, pp. 181–189, 2021, http://dx.doi.org/10.1680/jstbu.17.00180.
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]. Therefore, it is essential to understand the various aspects related to the structural capacity of these elements, as well as the properties of the materials that constitute them.

As far as the use of new materials is concerned, the use of steel fiber reinforced concrete (SFRC) has been increasingly used in structures around the world due to its various structural capacity benefits, which according to Yakoub [22 H. E. Yakoub, "Shear stress prediction: steel fiber-reinforced concrete beams without stirrups," ACI Struct. J., vol. 103, no. 3, pp. 304–444, 2011, http://dx.doi.org/10.14359/51682346.
http://dx.doi.org/10.14359/51682346...
], Amin and Foster [33 A. Amin and S. J. Foster, "Shear strength of steel fibre reinforced concrete beams with stirrups," Eng. Struct., vol. 111, pp. 323–332, 2016, http://dx.doi.org/10.1016/j.engstruct.2015.12.026.
http://dx.doi.org/10.1016/j.engstruct.20...
], Nzambi et al. [11 A. K. L. L. Nzambi, D. R. C. Oliveira, A. M. Oliveira, and M. S. Picanço, "Pull-out tests of ribbed steel reinforcing bars embedded in concrete with steel fibres," Proc. Inst. Civ. Eng., Struct. Build., vol. 174, no. 3, pp. 181–189, 2021, http://dx.doi.org/10.1680/jstbu.17.00180.
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] are the increase in shear strength, tensile strength, flexure and ductility. According to Sahoo and Sharma [44 D. R. Sahoo and A. Sharma, "Effect of steel fiber content on behavior of concrete beams with and without stirrups," ACI Struct. J., vol. 111, no. 5, pp. 1157–1167, 2014, http://dx.doi.org/10.14359/51686821.
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], the correct dosage of steel fiber concrete with a minimum steel fiber content of 1% (78.5 kg/m3), can change the beams failure behavior from fragile to ductile, allowing the partial replacement of stirrups in concrete beams and speed in the execution of structures.

Several studies have been developed with SFRC beams without stirrup reinforcement [55 G. J. Parra-Montesinos, "Shear strength of beams with deformed steel fibers," Concr. Int., vol. 28, no. 11, pp. 57–66, 2006.], [66 N. D. Tung and N. V. Tue, "Shear resistance of steel fiber-reinforced concrete beams without conventional shear reinforcement on the basis of the critical shear band concept," Eng. Struct., vol. 168, pp. 698–707, 2018, http://dx.doi.org/10.1016/j.engstruct.2018.05.014.
http://dx.doi.org/10.1016/j.engstruct.20...
], with the objectives of determining the main variables that control the shear behavior. Among these variables are the influence of steel fiber with different longitudinal reinforcement rates, Yavas and Goker [77 A. Yavas and C. O. Goker, "Impact of reinforcement ratio on shear behavior of I-shaped UHPC beams with and without fiber shear reinforcement," Materials, vol. 13, no. 7, pp. 1525, 2020, http://dx.doi.org/10.3390/ma13071525.
http://dx.doi.org/10.3390/ma13071525...
] and the variation of the fiber volume, Resende et al. [88 T. L. Resende, D. C. T. Cardoso, and L. C. D. Shehata, "Influence of steel fibers on the dowel action of RC beams without stirrups," Eng. Struct., vol. 221, pp. 111044, 2020, http://dx.doi.org/10.1016/j.engstruct.2020.111044.
http://dx.doi.org/10.1016/j.engstruct.20...
]. According to Yakoub [22 H. E. Yakoub, "Shear stress prediction: steel fiber-reinforced concrete beams without stirrups," ACI Struct. J., vol. 103, no. 3, pp. 304–444, 2011, http://dx.doi.org/10.14359/51682346.
http://dx.doi.org/10.14359/51682346...
] increasing the steel fibers content may generate an increase in the shear strength and improve the beam ductility.

Experimental results are presented here considering SFRC beams without stirrups tested to failure, varying the reinforcement ratio, thus intending to assess the SFRC beams behavior under shear forces.

2 DESIGN CODES SPECIFICATIONS

This section discusses the design models to determine the shear strength of RC and SFRC beams proposed in Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.], ACI 318 [1010 American Concrete Institute, Building Code Requirements for Structural Concrete, ACI 318, 2014, 524 p.], ACI 544.4R [1111 American Concrete Institute, Design Considerations for Steel Fiber Reinforced Concrete, ACI 544.4R, 2018, 44 p.], NBR 16935 [1212 Associação Brasileira de Normas Técnicas, Design of Fiber Reinforced Concrete Structures – Procedure, NBR 16935, 2021 (in Portuguese).], NBR 6118 [1313 Associação Brasileira de Normas Técnicas, Design of Concrete Structures – Procedure, NBR 6118, 2014 (in Portuguese).], JSCE [1414 Japanese Society of Civil Engineers, Recommendations for Design and Construction of High-Performance Fiber Reinforced Cement Composites with Multiple Fine Cracks (HPFRCC). Concrete Committee, 2008.], and to determine the beams flexural strength proposed by Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.].

2.1 Shear strength design

The calculation the concrete shear strength capacity of reinforced concrete beams without stirrups and with steel fiber (VMC10,f), according to Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.], are given by Equations 1 to 5, where kv is a parameter that depends on the level of approximation (LoA). The Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.] contains four levels of shear strength approximation (LoA I to LoA IV) consisting of ​increasing levels of calculation complexity to obtain the most accurate results. The LoA II has been analyzed in this study, recommended for design cases and general evaluation of an existing element. The approach used in this level of approximation is based on the Simplified Modified Compression Field Theory (SMCFT).

VMC10=Vc0=kvfckzbw (concrete shear strength capacity)(1)
kv=0.41+1500εx13001000+kdgz (accuracy level, LoA II)(2)
k d g = 32 16 + d g 0.75 (3)
V M C 10, f = 0.18 k 100 A s b w d 1 + 7.5 f F t u k f c t k f c k 1 3 + 0.15 σ c p b w d (4)

(fibers contribution)

f F t u k = f F t s 0.6 f F t s 0.5 f R 3 + 0.2 f R 1 0 (5)

Where z is the internal lever arm between the flexural tensile and compressive forces (z0.9d); εx is the longitudinal strains calculated at distance z/2; kdg is an aggregate size influence parameter; dg is the maximum aggregate size (dg = 9.5 mm); k is a factor that takes into account the size effect calculated as k=1+200/d2.0 for the effective depth of cross-section (d); fFtuk is the characteristic value of the residual strength in the ultimate limit state (ULS), 0.6 takes into account the ultimate crack opening (wu = 1.5) over CMOD3 (2.5). It is possible to avoid the use of conventional shear reinforcement (stirrups) if the limitation of fFtukfck/20 is respected; fctk is the characteristic tensile strength of concrete given as 0.3fck23; fFts is the value of the residual tensile strength in the service limit state and can be taken as 0.45fR1; σcp is average normal stress acting on concrete cross section due to loading or prestressing. In this paper, the normal stress is zero.

The values of fR1 and fR3 represent residual flexural strength parameters and can be obtained from the load vs CMOD (CMOD = Crack Mouth Opening Displacement) diagram. In this paper, the empirical approach proposal of Moraes-Neto et al. [1515 B. N. Moraes-Neto, J. A. O. Barros, and G. S. S. A. Melo, "A model for the prediction of the punching resistance of steel fibre reinforced concrete slabs centrically loaded," Constr. Build. Mater., vol. 46, pp. 211–223, 2013, http://dx.doi.org/10.1016/j.conbuildmat.2013.04.034.
http://dx.doi.org/10.1016/j.conbuildmat....
] to determine the residual flexural strengths fR1 and fR3 given by Equations 6 and 7 is considered. The empirical equations of Moraes-Neto et al. [1515 B. N. Moraes-Neto, J. A. O. Barros, and G. S. S. A. Melo, "A model for the prediction of the punching resistance of steel fibre reinforced concrete slabs centrically loaded," Constr. Build. Mater., vol. 46, pp. 211–223, 2013, http://dx.doi.org/10.1016/j.conbuildmat.2013.04.034.
http://dx.doi.org/10.1016/j.conbuildmat....
] were established from the fiber reinforcement index (RI=Cflf/df) that considers the fiber content (Cf) and the fiber aspect ratio (lf / df) as the most influential parameters on fRi values. The authors reported a statistical analysis with the data collected from the characterization of the post-cracking behavior of SFRC, notched beams subjected to three-point bending tests. Being aware that it is a rather simple approach to simulate the mechanisms of fiber reinforcement since other variables, such as the fiber-matrix bond strength, fiber inclination and fiber embedment length, influence the fRi result values, but this information are often not available in the literature on SFRC of beams or slabs. And according to the authors, a relatively large scatter of results is naturally expected, but this approach is the only possibility to consider the fiber reinforcement in design with the absence of experimental data to predict the theoretical shear strength according to the Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.].

f R 1 = 7.5 R I 0.8 (6)
f R 3 = 6.0 R I 0.7 (7)

From ACI 318 [1010 American Concrete Institute, Building Code Requirements for Structural Concrete, ACI 318, 2014, 524 p.], the shear strength of reinforced concrete beams without stirrups is obtained by Equation 8. The effect of steel fiber addition is considered by ACI 544.4R [1111 American Concrete Institute, Design Considerations for Steel Fiber Reinforced Concrete, ACI 544.4R, 2018, 44 p.] which consider the same Equation 1 as Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.] for SFRC. The same procedures were also adopted by NBR 16935 [1212 Associação Brasileira de Normas Técnicas, Design of Fiber Reinforced Concrete Structures – Procedure, NBR 16935, 2021 (in Portuguese).], VNBR,f=VACI,f=VMC10,f, while the shear contribution of concrete without steel fiber is calculated according to NBR 6118 [1313 Associação Brasileira de Normas Técnicas, Design of Concrete Structures – Procedure, NBR 6118, 2014 (in Portuguese).], Equation 9.

V A C I = V c 0 = λ f c k 6 b w d (8)

Where, Vc0 = concrete contribution to shear capacity (MPa); λ is the reduction factor of the mechanical properties of the type of concrete, equal to 1 for normal weight concrete; fck = concrete compressive strength (MPa); bw = cross section width (mm); and d = effective height (mm).

V N B R = V c 0 = 0.126 f c k 2 / 3 b w d (9)

JSCE [66 N. D. Tung and N. V. Tue, "Shear resistance of steel fiber-reinforced concrete beams without conventional shear reinforcement on the basis of the critical shear band concept," Eng. Struct., vol. 168, pp. 698–707, 2018, http://dx.doi.org/10.1016/j.engstruct.2018.05.014.
http://dx.doi.org/10.1016/j.engstruct.20...
] recommends Equations 10 and 11 for calculating the shear strength of reinforced concrete beams without stirrups and with steel fiber. The shear strength resisted by the steel fiber (Vf) is given by Equation 12. For the calculation of ftyd corresponding to the tensile yield strength of the concrete, Equation 13 was used, proposed by Choi et al. [1616 K.-K. Choi, M. M. Reda Taha, H.-G. Park, and A. K. Maji, "Punching shear strength of interior concrete slab-column connections reinforced with steel fibers," Cement Concr. Compos., vol. 29, no. 5, pp. 409–420, 2007, http://dx.doi.org/10.1016/j.cemconcomp.2006.12.003.
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], which considers the fiber content (Cf) and the shape factor of the steel fiber (lf/df).

VJSCE=Vc0=βdβpfvcdbwd (concrete contribution)(10)
VJSCE,f=βdβpfvcdbwd+Vf (fibers contribution)(11)
V f = f t y d b w d 1.15 t g 45 º (12)
f t y d = 0.292 f c k 1 / 2 1 + C f 0.1 l f d f 1 (13)

Where, βd=min1000d4;1.5 ; βp=min1000Asbwd3;1.5; fvcd=min0.20fck3;0.72 and As is area of longitudinal tension reinforcement.

2.2 Flexural strength

For the calculation of the flexural strength (Equation 14) of conventional and fiber concrete beams, the simplified model proposed by Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.] was adopted, as in Figure 1. The flexural strength parcel due to steel fiber addition is given by fFtuk, which is previously calculated in Equation 5. The process of calculating the resistant moment, mR (Equation 15) was carried out via an interactive process after reaching the resultant forces balance (Fi=0). According to Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.], the minimum material ductility for structural application, is guaranteed when fR1,k/fL,k0.4 and fR3,k/fR1,k0.5.

V f l e x = 2 m R a (14)
m R = F c y c + F t y t + F s y s + F ' s y ' s (15)

Where, a is the shear span; Fi and yi, respectively, are resultant forces and lever arms.

Figure 1
Flexure model of Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.].

3 EXPERIMENTAL PROGRAM

The experimental program consisted of the testing to failure two series of 4 beams with cross section of (100 x 200) mm2 and length of 1200 mm. The beams were cast without stirrups and with approximately 20-MPa concrete was, with and without the addition of 1% steel fiber. The variables analyzed were the addition of steel fiber and the variation on the longitudinal reinforcement rate.

3.1 Materials properties

The concrete constituent materials used in the beams are presented in Table 1. The ABCP-method [1717 P. P. F. Rodrigues, “Parâmetros de Dosagem do Concreto,” 2. ed. São Paulo: ABCP, 1995.] was adopted for the concrete mix design using CPII - Z cement and rolled pebble with a maximum diameter of 9.5 mm. In addition, for the SFRC, superplasticizer was used to maintain a good workability and the same ratio w/c. The steel fibers used were type C according to the classification of the NBR 15530 [1818 Associação Brasileira de Normas Técnicas, Concrete Steel Fibers – Specification, NBR 15530, 2007 (in Portuguese).], the flat crimped type (Figure 2a) with length (lf) of 31 mm, equivalent diameter (df) of 1.2 mm and aspect ratio (lf/df) of 25.8. The characteristics of the reinforcing steel bars (Figure 2b) used in this research were obtained from the axial tensile test, according to NBR 6892 [1919 Associação Brasileira de Normas Técnicas, Metallic Materials — Tensile Testing Part 1: Method of Test at Room Temperature, NBR 6892, 2013 (in Portuguese).], and are presented in Table 2.

Table 1
Mixture Design.
Figure 2
(a) Flat crimped steel fiber [11 A. K. L. L. Nzambi, D. R. C. Oliveira, A. M. Oliveira, and M. S. Picanço, "Pull-out tests of ribbed steel reinforcing bars embedded in concrete with steel fibres," Proc. Inst. Civ. Eng., Struct. Build., vol. 174, no. 3, pp. 181–189, 2021, http://dx.doi.org/10.1680/jstbu.17.00180.
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] and (b) Reinforcing steel bars.
Table 2
Steel bars’ mechanical properties.

3.2 Characteristics of beams

Eight reinforced concrete beams without stirrups were tested to failure, divided into two series with 4 beams each: the RC (VS) series, which does not have the addition of steel fiber, and the SFRC (VF) series, which has the addition of 1% steel fiber. The longitudinal reinforcement ratio varied from 0.87% to 2.14%. To measure the strains in the concrete and in the longitudinal reinforcement, electric strength strain gauges (EERs) were used. EXCEL brand sensors that were fixed on the central top surface of the beams to measure the strains in the concrete (EERc - model PA-06-1500BA-120L), and in the middle of the length of the steel bars to measure the strains in the longitudinal reinforcement (EERs - model PA-06-125AA-120L). The reading and recording of the data were performed through the Ahlborn ALMEMO ®5690-2M data acquisition equipment, with AMR WinControl software. The EERS application locations and typical test system details are shown in Figure 3 The EERS models used in concrete and steel are shown respectively in Figures 4a and 4b. The section properties are shown in Figure 4c. The beams were moulded and cured for 28 days in the laboratory with 85% relative air humidity. Three cylindrical concrete specimens (100 mm diameter and 200 mm height) from each mixture were tested to determine the concrete experimental compressive strength. Table 3 presents the summary of the main characteristics of the tested beams.

Figure 3
Test schema.
Figure 4
(a) Strain gauges model used for the concrete (EERc), (b) Strain gauge on steel bar (EERs) and (c) Detailing of beam sections.
Table 3
Characteristics of beams.

3.3 Test setup and procedure

The test was performed on a TIME brand Hydraulic Universal Testing Machine (HUTM) with 1,000-kN capacity of and closed-loop displacement control. The beams were positioned so that they were loaded in four points (Figure 5) The distance between each the load application point to the support was 350 mm. The load consisted of two concentrated loads 300 mm apart. During the load application process, the test machine monitored the applied displacement and load while the data acquisition equipment recorded the strains in concrete and steel.

Figure 5
(a) Data acquisition equipment and (b) HUTM assembled test system.

4 RESULTS AND DISCUSSIONS

Table 4 shows the summary of the experimental results, including the experimental shear strength (VExp), the ultimate shear force (Vcort,u = VExp/2), the ultimate shear stress (vu= Vcort,u/b⋅d), and the beam failure modes. All beams failed by shear and the SFRC beam series showed higher strength and consequently higher shear strength capacity (Figure 6).

Table 4
Loads and failure modes of the beams.
Figure 6
(a) Shear strength and (b) Shear stress.

4.1 Failure modes

The beams failure modes were all the same, shear with diagonal tensile, as expected, since the beams had no conventional shear reinforcement. Figure 7 shows the failure pattern of the VS-2 and VF-2 beams, which was similar for all beams. Sudden failures with large openings of diagonal cracks were observed in RC beams, while SFRC beams had ductile failures, keeping smaller widths openings cracks as shown in Figure 8. This behaviour is like that reported by Amin and Foster [33 A. Amin and S. J. Foster, "Shear strength of steel fibre reinforced concrete beams with stirrups," Eng. Struct., vol. 111, pp. 323–332, 2016, http://dx.doi.org/10.1016/j.engstruct.2015.12.026.
http://dx.doi.org/10.1016/j.engstruct.20...
]. The shear stress transfer capacity in SFRC generated high failure loads strengths. According to Nzambi et al. [11 A. K. L. L. Nzambi, D. R. C. Oliveira, A. M. Oliveira, and M. S. Picanço, "Pull-out tests of ribbed steel reinforcing bars embedded in concrete with steel fibres," Proc. Inst. Civ. Eng., Struct. Build., vol. 174, no. 3, pp. 181–189, 2021, http://dx.doi.org/10.1680/jstbu.17.00180.
http://dx.doi.org/10.1680/jstbu.17.00180...
], the introduction of steel fibers has a significant effect on improving the bond stress performance in terms of the failure load strength, resulting in a more ductile bonding behaviour of reinforcing bars with smaller diameters and the contribution of stress redistribution in the cracked cross-section through the steel fiber bridging effect. Also, concrete peeling was observed more expressively in RC beams, a typical characteristic of dowel effect.

Figure 7
Failure pattern: (a) RC e (b) SFRC.
Figure 8
Crack patterns.

4.2 Strains and failure loads

In general, all beams showed similar strains patterns, with ultimate strains lower than 3.5‰, indicating that there was no concrete crushing. Figure 9 shows the concrete strains for the RC and SFRC series beams, respectively. For the RC beam series, all strains in the longitudinal reinforcement were less than 2.3‰, indicating that there was no yielding of longitudinal reinforcement, which was expected since the beams had no stirrups. In the SFRC series beams, all the beams had strains in the longitudinal reinforcements higher than in the RC series beams due to the addition of 1% steel fiber. In this series it was also observed a decrease in the strains of the longitudinal reinforcement with the increase of the rate of longitudinal reinforcement. Figure 10 shows the strains of the rebar for the RC and SFRC series beams.

Figure 9
Concrete strains for RC and SFRC series.
Figure 10
Strains in the longitudinal reinforcement for RC and SFRC series.

4.3 Effect of longitudinal reinforcement

The SFRC series beams showed, on average, an increase in strength of 70% compared to the RC series beams. The influence of the increase in longitudinal reinforcement was evident in the two beams series, as shown in Figure 11. For the RC beams series this influence was evident by the progressive increase in shear strength with the increase in the longitudinal reinforcement rate. This increase in strength was on average approximately equal to 25% and confirms that the longitudinal reinforcement rate provides a relevant contribution in the shear strength of concrete beams without steel fiber. It was evident that the reinforcement ratio over 1% allowed an increase up to 20% in the shear strength in SFRC, as observed in beams VF-1 and VF-2.

Figure 11
Shear strength of the beams and strength gain.

4.4 Comparison between experimental and estimates

Table 5 presents the estimates of flexural and shear strength by Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.] compared with the experimental strength (VExp). The Table also presents the relationship Vflex/VMC10 [2020 L. D. S. Gomes, D. R. C. Oliveira, B. N. Moraes-Neto, A. B. Medeiros, A. N. Macedo, and F. A. C. Silva, "Experimental analysis of the efficiency of steel fibers on shear strength of beams," Lat. Am. J. Solids Struct., vol. 15, no. 7, Jul 2018, http://dx.doi.org/10.1590/1679-78254710.
http://dx.doi.org/10.1590/1679-78254710...
], which represents an estimate for the failure modes of the beams, which can be by shear with Vflex/VMC10 > 1.0 or by flexure with Vflex/VMC10 < 1.0. The results presented by the ratio Vflex/VMC10 indicated that all beams presented shear failure, as observed in the tests. Figures 12a and 12b clearly show the behavior of the flexural reinforcement influence in the failure mode, a similar linear behavior for both the RC beams and the SFRC beams. With the increase in the reinforcement rate, the beams tend to fail more by shear and the addition of 1% of fiber volume in the concrete influenced the reduction on the results dispersion [11 A. K. L. L. Nzambi, D. R. C. Oliveira, A. M. Oliveira, and M. S. Picanço, "Pull-out tests of ribbed steel reinforcing bars embedded in concrete with steel fibres," Proc. Inst. Civ. Eng., Struct. Build., vol. 174, no. 3, pp. 181–189, 2021, http://dx.doi.org/10.1680/jstbu.17.00180.
http://dx.doi.org/10.1680/jstbu.17.00180...
], and provided the lowest values of the Vflex/VExp ratio in comparison with the RC beam series.

Table 5
Failure mode evaluation.
Figure 12
Influence of the flexural reinforcement rate on the failure mode: (a) Comparison with the Vflex/VExp relationship and (b) Comparison with the Vflex/VMC10 relationship.

Table 6 presents the relationship between the experimental loads and the loads estimated by Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.], ACI 318 [1010 American Concrete Institute, Building Code Requirements for Structural Concrete, ACI 318, 2014, 524 p.], ACI 544.4R [1111 American Concrete Institute, Design Considerations for Steel Fiber Reinforced Concrete, ACI 544.4R, 2018, 44 p.], NBR 16935 [1212 Associação Brasileira de Normas Técnicas, Design of Fiber Reinforced Concrete Structures – Procedure, NBR 16935, 2021 (in Portuguese).], NBR 6118 [1313 Associação Brasileira de Normas Técnicas, Design of Concrete Structures – Procedure, NBR 6118, 2014 (in Portuguese).], and JSCE [1414 Japanese Society of Civil Engineers, Recommendations for Design and Construction of High-Performance Fiber Reinforced Cement Composites with Multiple Fine Cracks (HPFRCC). Concrete Committee, 2008.]. In general, the effect of fiber in SFRC tends to reduce the variability of results by around 6% compared to RC which was between 11% for JSCE [1414 Japanese Society of Civil Engineers, Recommendations for Design and Construction of High-Performance Fiber Reinforced Cement Composites with Multiple Fine Cracks (HPFRCC). Concrete Committee, 2008.], 23% for Model Code 10 [11 A. K. L. L. Nzambi, D. R. C. Oliveira, A. M. Oliveira, and M. S. Picanço, "Pull-out tests of ribbed steel reinforcing bars embedded in concrete with steel fibres," Proc. Inst. Civ. Eng., Struct. Build., vol. 174, no. 3, pp. 181–189, 2021, http://dx.doi.org/10.1680/jstbu.17.00180.
http://dx.doi.org/10.1680/jstbu.17.00180...
] and ACI 318 [1010 American Concrete Institute, Building Code Requirements for Structural Concrete, ACI 318, 2014, 524 p.], and 24% for NBR 6118 [1313 Associação Brasileira de Normas Técnicas, Design of Concrete Structures – Procedure, NBR 6118, 2014 (in Portuguese).], while figures 13a and 13b clearly show the variability of this comparison of experimental (VExp) and normative shear strength.

Table 6
Results estimated by the standards.
Figure 13
Relationship between experimental and shear strength estimates: (a) With the series of beams without fiber and (b) With the series of beams with fiber.

It was observed that for the RC beam series, the Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.] overestimated the shear strength of the beams by approximately 40% with a reinforcement rate of 0.87% and 1.2%. The most conservative results were obtained with ACI 318 [1010 American Concrete Institute, Building Code Requirements for Structural Concrete, ACI 318, 2014, 524 p.], which presented on average strength values 60% lower than the experimental results. The most accurate results for this series of beams were calculated with JSCE [1414 Japanese Society of Civil Engineers, Recommendations for Design and Construction of High-Performance Fiber Reinforced Cement Composites with Multiple Fine Cracks (HPFRCC). Concrete Committee, 2008.], obtaining average strength values 32% lower in relation to the experimental results, but it was observed that the Japanese standard was not able to predict the strength gain of 60% occurred between beams VS-1 and VS-4, provided by the increased rate of longitudinal reinforcement. The lowest coefficient of variation (11%) was also observed with the JSCE [1414 Japanese Society of Civil Engineers, Recommendations for Design and Construction of High-Performance Fiber Reinforced Cement Composites with Multiple Fine Cracks (HPFRCC). Concrete Committee, 2008.].

In the analysis of the SFRC series beams, the most accurate results were obtained by JSCE standards [1414 Japanese Society of Civil Engineers, Recommendations for Design and Construction of High-Performance Fiber Reinforced Cement Composites with Multiple Fine Cracks (HPFRCC). Concrete Committee, 2008.], which presented average strength values very close to those obtained experimentally, but for the reinforcement rate of 0.86%, the standards overestimated the results by approximately 15%. The most conservative results were obtained by NBR 16935 [1212 Associação Brasileira de Normas Técnicas, Design of Fiber Reinforced Concrete Structures – Procedure, NBR 16935, 2021 (in Portuguese).], Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.] and ACI 544.4R [1111 American Concrete Institute, Design Considerations for Steel Fiber Reinforced Concrete, ACI 544.4R, 2018, 44 p.], which presented, on average, results 22% lower than the experimental results, showing the imprecision of the standard in predicting the shear strength of SFRC beams.

4.5 Characterization of the material class and classification

The stress-crack opening relationship in uniaxial tensile characterizes the post-cracking behavior of the material. According to Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.], the fR1,k strength values indicate the material classes, ranging from 1 MPa to 8 MPa. Whereas the fR3,k/fR1,k ratio is denoted by the letters a, b, c, d, e, corresponds to the classification presented in Table 7, softening or hardening materials.

Table 7
Classification according to Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.]

Table 8 presents the residual stresses at flexure (fR1,d and fR3,d) and at tensile (fFTS and fFtu) obtained from the material class, indicating a softening behavior (Figure 14a). Two simplified stress-crack opening constitutive laws may be deduced from the tensile results with the Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.], a linear post-cracking model or a rigid-plastic model, as shown in Figures 14b and 14c. It is interesting to note that the empirical models for calculating residual stresses proposed by Moraes-Neto et al. [1515 B. N. Moraes-Neto, J. A. O. Barros, and G. S. S. A. Melo, "A model for the prediction of the punching resistance of steel fibre reinforced concrete slabs centrically loaded," Constr. Build. Mater., vol. 46, pp. 211–223, 2013, http://dx.doi.org/10.1016/j.conbuildmat.2013.04.034.
http://dx.doi.org/10.1016/j.conbuildmat....
] were satisfactory in predicting the failure mode and material behavior with the Model Code 10 [11 A. K. L. L. Nzambi, D. R. C. Oliveira, A. M. Oliveira, and M. S. Picanço, "Pull-out tests of ribbed steel reinforcing bars embedded in concrete with steel fibres," Proc. Inst. Civ. Eng., Struct. Build., vol. 174, no. 3, pp. 181–189, 2021, http://dx.doi.org/10.1680/jstbu.17.00180.
http://dx.doi.org/10.1680/jstbu.17.00180...
].

Table 8
Residual stresses at SFRC flexure and tensile (Model Code 10) [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.]
Figure 14
(a) Flexural response, (b) Softening Tensile response and (c) Rigid-plastic Tensile response

5 CONCLUSIONS

In this work the shear strength of beams with and without the addition of steel fiber were analyzed. A total of 8 beams without stirrups were tested, having as variables the addition of 1% of steel fiber and the variation of the longitudinal reinforcement rate. The results showed that the increase of the longitudinal reinforcement ratio from 0.87% to 2.14% in beams without steel fiber led to an improvement of 59% in shear strength caused by the dowel effect [88 T. L. Resende, D. C. T. Cardoso, and L. C. D. Shehata, "Influence of steel fibers on the dowel action of RC beams without stirrups," Eng. Struct., vol. 221, pp. 111044, 2020, http://dx.doi.org/10.1016/j.engstruct.2020.111044.
http://dx.doi.org/10.1016/j.engstruct.20...
], observed between VS-1 and VS-4 beams, while the corresponding improvement was of only 22% in fibered concrete beams. A maximum gain of 109% in shear strength was observed with the addition of 1% of steel fibers comparing beams (VS-2 and VF-2) with the same longitudinal reinforcement ratio (1.2%). A significant amount of shear strength was provided by the inclusion of the steel fibers and allowed controlling the propagation of cracks by the effect of stress transfer bridges, transforming the brittle shear mechanism into a ductile flexural one.

Regarding the estimates of the standards for the RC beams, the results of NBR 6118 [1313 Associação Brasileira de Normas Técnicas, Design of Concrete Structures – Procedure, NBR 6118, 2014 (in Portuguese).], JSCE [1414 Japanese Society of Civil Engineers, Recommendations for Design and Construction of High-Performance Fiber Reinforced Cement Composites with Multiple Fine Cracks (HPFRCC). Concrete Committee, 2008.] and ACI 318 [1010 American Concrete Institute, Building Code Requirements for Structural Concrete, ACI 318, 2014, 524 p.] were conservative, while the Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.] was against safety in concrete with low compressive strength (fc ≤ 25 MPa), but the ACI 318 [1010 American Concrete Institute, Building Code Requirements for Structural Concrete, ACI 318, 2014, 524 p.] was inaccurate in predicting the increase in strength when the rate of longitudinal reinforcement was varied, comparing VS-1 and VS-4, the JSCE [1414 Japanese Society of Civil Engineers, Recommendations for Design and Construction of High-Performance Fiber Reinforced Cement Composites with Multiple Fine Cracks (HPFRCC). Concrete Committee, 2008.] had an increase of 33% against 60% of experimental results.

For SFRC beams, the most accurate standards were JSCE [1414 Japanese Society of Civil Engineers, Recommendations for Design and Construction of High-Performance Fiber Reinforced Cement Composites with Multiple Fine Cracks (HPFRCC). Concrete Committee, 2008.] with a coefficient of variation of only 6%. For this series of beams the Model Code 10 [99 International Federation for Structural Concrete, Model Code for Concrete Structures. Wilhelm Ernst & Sohn, 2013.], ACI 544.4R [1111 American Concrete Institute, Design Considerations for Steel Fiber Reinforced Concrete, ACI 544.4R, 2018, 44 p.] and NBR 16935 [1212 Associação Brasileira de Normas Técnicas, Design of Fiber Reinforced Concrete Structures – Procedure, NBR 16935, 2021 (in Portuguese).] were the most conservative, recommending strength values lower than the JSCE [1414 Japanese Society of Civil Engineers, Recommendations for Design and Construction of High-Performance Fiber Reinforced Cement Composites with Multiple Fine Cracks (HPFRCC). Concrete Committee, 2008.] and the experimental results. Although 1% of fiber volume was insufficient to provide flexural failure, the results obtained show the potential possibility of using fibers to reduce the rate of longitudinal reinforcement in flexural strength.

NOTATION

a = shear span;

As = area of longitudinal tension reinforcement;

As = area of longitudinal compression reinforcement;

bw = width of the beam cross section;

Cf = fiber content;

d = effective depth of the beam;

df = fiber diameter;

dg = maximum aggregate size;

εx = is the longitudinal strain;

fck = characteristic concrete cylinder compressive strength;

fcm = average measured concrete cube compressive strength;

fctk = characteristic tensile strength of concrete;

fFts = residual tensile strength in the service limit state;

fFtuk = residual strength characteristic to last limit state;

ftyd = corresponds to the tensile strength of the concrete, Equation 12, proposed by CHOI et al. (2007);

fys = yield strength of the steel stirrups;

fR1 e fR3 = residual flexural strengths [1515 B. N. Moraes-Neto, J. A. O. Barros, and G. S. S. A. Melo, "A model for the prediction of the punching resistance of steel fibre reinforced concrete slabs centrically loaded," Constr. Build. Mater., vol. 46, pp. 211–223, 2013, http://dx.doi.org/10.1016/j.conbuildmat.2013.04.034.
http://dx.doi.org/10.1016/j.conbuildmat....
];

kdg = coefficient that depends on the maximum aggregate size;

lf = fiber length;

mR = strength moment;

Vc0 = concrete contribution to shear capacity;

Vd = design shear capacity;

Vf = design shear capacity of the steel fiber contribution;

Vflex = flexural strength;

VACI = shear capacity calculated by ACI 318 and ACI544.4R;

VExp = ultimate experimental shear capacity;

VJSCE = shear capacity calculated by JSCE;

VMC10 = shear capacity calculated by Model Code10;

wu = maximum crack opening accepted in structural design;

z = internal lever arm;

εc = concrete compressive strain;

εs = strain in steel reinforcement;

λ = reduction factor of the mechanical properties of the type of concrete;

ρ = tensile reinforcement ratio;

ρ = compressive reinforcement ratio;

σcp = average normal stress acting on concrete cross section due to loading.

ACKNOWLEDGEMENTS

The authors thank to CNPq and CAPES for the financial support.

  • Financial support: None.
  • Data Availability: The data that support the findings of this study are available from the corresponding author, AKLLN, upon reasonable request.

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Edited by

Editors: Ricardo Carrazedo, Guilherme Aris Parsekian.

Publication Dates

  • Publication in this collection
    29 Oct 2021
  • Date of issue
    2022

History

  • Received
    03 Dec 2020
  • Accepted
    10 Sept 2021
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