Fabrication and Characterization of Antibacterial Polyurethane Acrylate-based Materials

Abstract

In this paper, the fabrication of the photocured materials which contained silver nanoparticles (Ag-NPs) was studied on the properties of materials such as physical, mechanical and thermal properties, especially antibacterial activity. Therefore, silver nanoparticles were prepared and added into the polyurethane based matrix. Chemical and morphological structures of the photocured materials were characterized by FTIR and SEM analysis. SEM images proved the size of the silver nanoparticles and their dispersion into polymer matrix. Thermal, mechanical and optical properties of photocured materials results showed that the prepared polymer compositions containing Ag-NPs exhibited high modulus and better thermal property. Moreover, the antibacterial properties of the polyurethane based materials and polymer material containing AgNPs were determined and these AgNPs containing photocured materials pointed out good antibacterial activity against Escherichia coli and Staphylococcus aureus.

Keywords:
polyurethane; photocurable; silver nanoparticles; polyvinylprolidone; antibacterial

1 Introduction

Silver is an important element used in various processes. It is used in large quantities for many purposes, particularly in the antibacterial application of coating due to its highest levels of toxicity for microorganisms^1-3. It has used antibacterial applications of coating materials such as in medicals and healthcare textiles etc. With the arise and increase of microbial organisms resistant to multiple antibiotics, and the continuing point on health-care costs, many researchers have tried to develop new, effective antimicrobial reagents free of resistance³. Such problems and needs have led to the resurgence in the use of Ag-based antiseptics that may be linked to broad-spectrum activity and far lower propensity to induce microbial resistance than antibiotics, and there is also important virus activity^2,4. An adequate amount of free silver ions is required, and while water soluble silver salts can give the necessary high concentrations, this is countered by sequestration by protein and other macromolecules. Loss through insoluble AgCl and chelating to microbial products is an important problem as well⁵. The antimicrobial properties of Ag hold significant promise; the development of bacterial resistance^1,3, the mechanism of action^6,7, toxicology^8,9 and clinical utility has been studied greatly for medical applications^10,11.

Nowadays, polymer modified with silver nanoparticles combinations were studied for a range of non-medical applications¹², where their electrical conductivity¹³, light scattering and catalytic activity was demonstrated to be valuable^14,15. The literature contains several works on synthesis of nano silver particle modified coating materials have been investigated^13,16-18. All synthesized materials result in generally well but materials usually complex, not straightforward and expensive than our method. Additionally, a heat treatment and evaporation technique, which threatens human life and ecology, spent more energy and time. However, in this work, the polyurethane is modified with nano silver particles by employing UV curing technique in approximately 180 second.

Polyurethane (PU) is an important polymer, used in industry as adhesives, foams, coatings, rubbers and composites^15,19. Moreover, shape memory and implant materials with their evident biocompatibility have been investigated and their structure and property correlations derived.

Actually, there have been already a lot of methods to prepare silver nanoparticles, including physical vapor deposition, ion implantation, but most of them have difficulties in being scaled up due to the more complex processes or more expensive reaction apparatus^1,20. Wet chemistry reduction method of Ag⁺ ion is rapidly and effectively using reducing agent such as Sodium borohydride, Citrate, cellulose, D-glucose etc^3,5,21. However, one of the disadvantages of these methods is that they are not reduced silver from ions to metallic form at all pH level. Nevertheless, sodium borohydride easily reduces all silver ions to metallic silver at any pH and after reduction process is not produce any hazardous by product. Typically, the reducing agents provide the reduction reaction such as silver nitrate with a reducing agent like sodium borohydride in the presence of colloidal stabilizer. Sodium borohydride has been used with polyvinyl alcohol (PVA), polyvinylpyrrolidone (PVP), sodium dodecyl sulfate (SDS), bovine serum albumin (BSA), citrate and cellulose as stabilizing agents^12,18,22. Among all polymer stabilizers of silver nanoparticles, poly(Nvinylpyrrolidone) is considered an excellent dispersant as it exhibits favourable protecting properties owing to its unique structure. The PVP protective mechanism of silver nanoparticles formation has been currently described by many researchers¹⁶. PVP is a homopolymer with a polyvinyl backbone and its repeating units contain a highly polar amide group that confers hydrophilic and polar-attracting properties, and also non-polar methylene groups both in the backbone and in the ring that confer hydrophobic properties. The N and O in the polar groups have a strong affinity for silver ions and silver nanoparticles. In general, the PVP protective mechanism is divided into three stages²³. The first stage involves the formation of coordinative bonding between the stabilizer and silver ions - PVP donates a lone pair of electrons of oxygen and nitrogen to sp orbitals of silver ions. Secondly, the formed complex promotes silver nucleation which leads to the aggregation of silver atoms. Finally, the primary AgNPs coalesce with each other or interact with PVP and form larger aggregates also known as secondary nanoparticles.

The main purpose of this study is to investigate physical, mechanical and thermal properties of PU, loaded with metallic nano sized silver particle along with resultant antimicrobial activity. The products obtained in the study were characterized using FTIR and SEM. The antibacterial activity was studied against Escherichia coli and Staphylococcus aureus.

2 Material and Methods

2.1 Materials

Silver nitrate (AgNO₃) and glycerin were purchased from Merck. Sodium borohydride (NaBH₄) and polyvinylpyrrolidone (PVP) were purchased from Fluka (Germany). Ethoxylated-20- trimethylolpropane triacrylate (TMP20EOTA), 1,6-hexanediol diacrylate (HDDA) and aliphatic urethane acrylate (CN9009) were purchased from Sartomer (USA). Photoinitiator, 2,4,6-Trimethylbenzoyl-diphenyl-phosphineoxide (Darocur® TPO), was provided by Ciba Specialty Chemicals. Ultra pure deionized (DI) water was used (0.55 μm/cm², TKA, Germany). Polycarbonate test panels (70 mm × 100 mm × 1 mm) used as substrates in coating applications were supplied from local suppliers (Turkey).

2.2 Characterization

The chemical structures were identified by FTIR spectra recorded on a Perkin-Elmer Spectrum 100 ATR-FTIR spectrophotometer. The transition mode was used and the wavenumber range was set from 4000 to 400 cm⁻¹. SEM imaging of the materials was performed on JEOL JSM 7000F. The specimens were prepared for SEM by freeze-fracturing in liquid nitrogen and applying a platinum coating. Thermogravimetric analyses (TGA) of the photocured materials were performed using a Perkin–Elmer Thermogravimetric analyzer Pyris 1 TGA model. Samples were run from 30 to 750 °C with heating rate of 10 °C/min under nitrogen atmosphere. Mechanical properties were determined by standard tensile stress-strain tests to measure modules (E), ultimate tensile strength (δ), and elongation at break (ε). Standard tensile stress-strain experiments were performed at room temperature on a Materials Testing Machine Z010/TN2S apparatus, using a cross-head speed of 5 mm/min. The contact angles of 3–5 mL of distilled water, which was applied to the surface by a syringe, were performed by using a Kruss DSA-2 geniometer meaning of sessile drop test method in which drops were created by using a syringe. The image of the liquid drop was captured on a video camera and transferred to a computer screen. Optical properties of photocured materials were examined by using a UV spectrometer (UV2600 Shimadzu).

2.3 Synthesis of Ag nanoparticles

Ag nanoparticles (AgNPs) were synthesized similar to the reported procedure in Toker et al.¹⁶. and An et al.²⁴. Aqueous solutions of AgNO₃ (0.1 M), NaBH₄ (0.01 M) and PVP (0.01 M) were prepared in deionized water, respectively. Firstly PVP (0.01 M) and NaBH₄ (0.01 M) solutions were charged into 2-neck round bottom flask at a volume ratio of 1:1 and mixed by agitated with a magnetic stirrer at room temperature. The AgNO₃ (0.1 M) solution was then added into the solution drop by drop with the help of a peristaltic pump and stirred continuously (see Figure 1). Until the colorless solution of NaBH₄–PVP slowly changed from yellow to pale brown, it was continued stirring. The change in color showed the formation of AgNPs. 1.5 mL Glycerol as a plasticizer per 100 mL of solution was added and the solution was stirred with a magnetic stirrer for 15 min at room temperature²⁴. The preparation of AgNPs is presented in Figure 1 and the chemical reaction is given by Equation 1.

Figure 1
The preparation of AgNPs.

AgNO₃ + NaBH₄→ Ag° + ½ H₂ + ½ B₂H₆ + NaNO₃(1)

2.4 Preparation of photocured materials containing silver nanoparticles

UV-curable formulation, which is named as control formulation (CF), was prepared by mixing the calculated amounts of aliphatic urethane acrylate resin (UA), HDDA as reactive diluents, TMP20EOTA as a crosslink agent and Darocur® TPO as a photoinitiator. The Ag nanoparticles containing coating formulations were prepared at room temperature for 30 min mainly from the CF and six different amounts [0, 1, 3, 5, 7 and 10% (w/w)] of Ag nanoparticles solution so as to investigate the influence on material properties, especially antibacterial property. The composition of all coating materials is listed in Table 1. Free films were prepared by applying the formulations on to a TeflonTM coated mold (10 mm × 50 mm × 1 mm). In order to prevent the inhibiting effect of oxygen, polymer in the mold was covered by transparent Teflon film before irradiation with a high pressure UV-lamp. Irradiation was performed for approximately 180 s. In addition, the polymer formulations were applied on to the corona treated Polycarbonate® panels and cured via UV radiation.

Table 1
Composition of the formulations.

Samples	UA (g)	HDDA (g)	TMP20EOTA (g)	Darocur®TPO (g)	AgNPs sol. (wt %)
CF	3	1.5	0.5	0.15	0
UA-1AgNPs	3	1.5	0.5	0.15	1
UA -2 AgNPs	3	1.5	0.5	0.15	2
UA -3 AgNPs	3	1.5	0.5	0.15	3
UA -5 AgNPs	3	1.5	0.5	0.15	5
UA -7 AgNPs	3	1.5	0.5	0.15	7
UA -10 AgNPs	3	1.5	0.5	0.15	10

2.5 Implementation of antibacterial tests

The antibacterial properties were examined by using the Japanese industrial standard test (JIS Z 2801) against the Gram-negative E. coli and Gram-positive S. aureus²⁵. Firstly, stock cultures of the bacteria were grown on plate count agar and then the microorganisms were grown overnight in nutrient rich broth to give a bacterial concentration of approximately 110 CFU/mL for E. coli and S. aureus. They were diluted with maximum recovery diluent one in a hundred (MRD – 1 w/v% peptone, 8.5 w/v% NaCl, Oxoid Limited) to give a working culture of approximately 107 and 109 CFU/mL for E. coli and S. aureus, respectively. The UV-cured test samples being size 5×5 cm were put into Petri dishes and inoculated with the bacteria cultures and incubated at 37 °C for 12 h. Then the samples were agitated with MRD (25 mL) in sterile Stomacher® 400 polybags. To dedect the number of colonies, the MRD was diluted tenfold, and the resulting dilutions plated (100 μL) onto plate count agar (PCA) for 12 h incubation at 37 °C.

3 Results and Discussion

3.1 FT-IR Characteristics

The identification of urethane acrylate oligomer and the preperation of CF and UA-AgNPs were confirmed by ATR-FTIR analysis. As seen in Figure 2a, the absorption bands at 3340, 1726, 1636 and 809 cm^-1 attribute to –NH stretching, C=O stretching and C=C twisting of acrylate, respectively²⁶. After UV-curing, the peaks at 1636 and 809 cm^-1 attributed to C=C bonds disappeared or decreased (for CF formulation in Figure 2b). It means that C=C bonds in the reactive monomers took part was the cross-linking reaction by photopolymerization^27,28. Adding AgNPs into the formulations, no difference was observed on the FTIR spectrum apart from a decreasing of peak intensity (Figure 2c).

Figure 2
FTIR spectra of (a) urethane acrylate oligomer, (b) CF, and (c) UA -10 AgNPs.

3.2 Morphology of the UV-Cured materials

The morphology of the photocured materials containing AgPNs was investigated by SEM from a fractured surface. The samples were prepared for SEM by freeze-fracturing in liquid nitrogen and applying a gold coating approximately 300 A° in thickness. As seen in Figure 3, SEM image proved the nanostructure and these silver particles dispersed in the photocured polymer materials. The particle size was obtained between 200-300 nm.

Figure 3
SEM micrographs of the photocured materials containing AgPNs.

3.3 Thermal properties

The thermal stability of the photocured materials was investigated by thermogravimetric analysis and the thermograms of these materials in air were shown in Figure 4. The main degradation step of the photocured materials happened at approximately 350-390 °C. While the AgNPs content was increased, the maximum weight loss temperature altered to higher temperatures and char yield also increased¹². For example, the onset of the thermal degradation and char yield increased about 50 °C and approximately 8.5% for the containing with 10 wt % of Ag-NPs. The final weight loss attributed that the photocured polymer materials completely degraded was observed around at 460 °C. The char yield at 750 °C was collected and the obtained results were presented in Table 2. Therefore, the results indicate that the photocured materials are thermally stable at temperatures up to about 450 °C.

Figure 4
TGA spectra of photocured materials.

Table 2
Thermal properties of photocured materials.

Samples	Max weight loss, °C	Final weight loss, °C	Char yield, %
CF	348	450	1.03
UA-1AgNPs	374	447	4.98
UA -3 AgNPs	376	471	5.12
UA -5 AgNPs	384	466	6.17
UA -7 AgNPs	387	468	7.48
UA -10 AgNPs	398	459	9.52

3.4 Mechanical properties

The mechanical properties of photocured materials were evaluated and the stress–strain data of the materials as a function of AgNPs content were given in Table 3. According to the results, the modulus of the photocured materials increased with increasing amount of AgNPs. It can be noted that the increasing can be ascribed to having more crosslinking density of UA-AgNPs materials than the based materials. On the contrary, tensile strength of the UA-AgNPs materials first increased with the addition of AgNPs then decreased constantly with increasing amount of AgNPs. Furthermore, the elongation at break values decreased when the concentration of nanoparticles was increased. The movement of the polymer chains is restricted owing to the presence of the AgNPs and thus the elongation at break values are reducing. As a consequence, the presence of AgNPs caused these photocured materials to be stronger but rather brittle.

Table 3
The physical and mechanical properties of UV-cured materials.

Sample	Young’s modulus (N/mm2)	Tensile Strength (N)	Elongation at break (%)	Contact Angle (°)	UV Transmittance (%) at 550 nm
CF	4.57	78	33	77.2	86.78
UA-1AgNPs	84.4	164	36	79.9	85.93
UA-2 AgNPs	134	192	30	76.7	79.26
UA-3 AgNPs	178	183	29	70.5	71.48
UA-5 AgNPs	204	182	25	68.5	64.29
UA-7 AgNPs	224	168	16	67.7	58.20
UA-10AgNPs	273	157	14	64.9	43.55

3.5 Optical properties

Optical property of photocured materials was tested by measuring UV-transmittance value and the transmission spectra of films in the range between 300 and 800 nm was shown in Figure 5. Furthermore, the values at 550 nm were given in Table 3. As seen in Figure 5, the optical transmittance of photocured materials decreased with increasing amount of AgNPs due to the fact that the silver particles dispersed in the polymer matrix. Hence, lower transparency was observed because of the scattering of light by AgNPs in the UV-cured materials while AgNPs concentration increased.

Figure 5
Transmission spectra of photocured materials.

3.6 Surface wettability properties

The contact angle measurements, which were taken from the left and right sides of the droplet, for surface wettability of the photocured materials were reported in Table 3. The contact angles of distilled water were measured immediately after the drop was settled on the UV-cured film surface. As seen from Table 3, the water contact angle of CF was found as 77°. Firstly, the addition of AgNPs solution into the formulation, the surface of the UA based films became roughened and the contact angle values increased. Then the increasing amount of AgNPs in the polymer matrix, the water contact angle values decreased because of hydrophilic nature of the AgNPs solution. There are 3 different images in Figure 6 that were taken from the Kruss software. Generally gloss values of polymer/inorganic composites decrease due to the rough surface of these materials.

Figure 6
Contact angle images of water drop on (a) CF, (b) UA-1AgNPs, and (c) UA-10AgNPs.

3.7 Antibacterial properties

The antibacterial activity of photocured materials and containing AgNPs materials was tested by using Gram-negative E. coli and Gram-positive S. aureus and waited for 24 h. The obtained results were given in Table 4. During 12 h incubation of the inoculated materials added AgNPs resulted in almost 99% (<30 CFU/mL)²⁵ reduction in bacterial colonies compared to control formulation (CF) which based on polyurethane acrylate. Accordance with the data, it is obvious that the photocured materials containing AgNPs have bacteria resistance, especially against E. coli and S. aureus. While antibacterial activity results were compared with other literatures, it was observed that the similar results were obtained effectively^3,6,15,16,21.

Table 4
Antibacterial activities of UV-cured materials.

Bacterial load (CFU/mL)
	E. coli			S. aureus
Sample	Start	24h	LOG reduction	Start	24h	LOG reduction
Bacterial control	5.40E+5	2.31E+5		2.60E+6	3.00E+4
PC	6.03E+5	4.17E+5	-0.2	1.80E+6	2.10E+4	0.3
CF	5.74E+5	3.94E+4	0.5	2.30E+6	7.62E+3	0.9
UA-10AgNPs	6.58E+5	<30	>5.2	2.10E+6	<29	>4.8

4 Conclusion

In this study, it was aimed to prepare colloidal silver nanoparticles stabilized with polyurethane acrylate-based materials in a simple oxidation-reduction reaction in sodium borohydride and silver nitrate in aqueous solution. The properties of materials were studied such as physical, mechanical and thermal properties as well as antibacterial activity. Due to strong antibacterial activity, 1–10 wt % adapted silver nanoparticles containing UV curable materials were prepared. Based on the results presented in the study above can be concluded that the UV Transmittance (%) test at 550 nm showed that the transmittance was decreased with increasing the amount of AgNPs adapted PU materials. In addition, the evident from SEM results, the adding AgNPs was good mixed and well dispersed in the polymer matrix. The silver composite materials have improved mechanical properties and greater thermal stability, but the feasibility of silver loading for such an application would need further evaluation. The nano-silver containing materials exhibited good antibacterial activity against E. coli and S. aureus. It is understood that the existed of the nano silver particle advanced the antibacterial activity of the urethane acrylate based materials.

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Publication Dates

• Publication in this collection
  Jul-Aug 2015

History

• Received
  01 July 2015
• Accepted
  29 July 2015