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Influence of ZnO on the properties of elastomeric compositions and their leached extract

Abstract

The reductionin zinc oxide (ZnO) content in elastomeric compositions has become a subject due to the deleterious effect of zinc ions on aquatic organisms. The purpose of this study was to develop elastomeric compositions containing 0, 1, 3 and 5 phr of ZnO aiming at assessing the influence of the different contents on the rheometric, mechanical and thermal properties. The release of the zinc (Zn) content by leaching, at each step of the production and after the ageing was also assessed. All ZnO-containing compounds had similar rheometric, thermal and mechanical properties. Also, during and after exposure to accelerated ageing the released contents were similar for all compositions regarding the residual ZnO percent. In conclusion, the utilization of the 3 phr ZnO content is viable for the replacement of the usual amount employed.

Keywords:
leaching; properties; vulcanization activation; zinc oxide

1. Introduction

The reduction in ZnO content in elastomeric compositions has become a subject of technological and industrial interest due to the deleterious effect of zinc ions on aquatic organisms[11 Pysklo, L., Pawlowski, P., Parasiewicz, W., & Piaskiewicz, M. (2006). Influence of the zinc oxide level in rubber compositions on the amount of zinc leaching. KGK - Kautschuk Gummi Kunstsoffe, 59(6), 328-331. Retrieved in 2019, September 6, from https://www.kgk-rubberpoint.de/forschung/influence-of-the-zinc-oxide-level-in-rubber-compositions-on-the-amount-of-zinc-leaching/
https://www.kgk-rubberpoint.de/forschung...
]. Zn release to the environment can occur during production, elimination and recycling of elastomeric products, however it is relevant to keep low ZnO levels in elastomeric formulations, not only for environmental, but also for economic reasons[22 Heideman, G., Noordermeer, J. W. M., Datta, R. N., & van Baarle, B. (2006). Various ways to reduce zinc oxide levels in S-SBR rubber compositions. Macromolecular Symposia, 245-246(1), 657-667. http://dx.doi.org/10.1002/masy.200651393.
http://dx.doi.org/10.1002/masy.200651393...
]. Zinc is a metal easily encountered in the environment, however, amounts which exceed the safe limit that an organism can absorb and eliminate may cause a lack of equilibrium in the environment. According to the 2004/73/CE European Norm, Zn is classed as deleterious and toxic for aquatic organisms with lasting effects[33 Kadlcak, J., Kuritka, I., Konecny, P., & Cermak, R. (2011). The effect of ZnO modification on rubber compound properties. In Proceedings of the 4th WSEAS international conference on Energy and development - Environment – Biomedicine (pp. 347-352). Wisconsin, USA: World Scientific and Engineering Academy and Society.].

In this sense, Heideman[44 Heideman, G. (2004). Reduced zinc oxide levels in sulphur vulcanization of rubber compositions (Doctoral thesis). University of Twente, Enschede, The Netherlands.] studied the reduction of ZnO levels during sulfur vulcanization of elastomeric compositions based on poly(ethylene propylene diene) (EPDM) and poly(butadiene styrene) (SBR). The author tried to develop novel activators which would contain only traces of Zn. The results of the studied Zn complexes were similar to those of the current vulcanization system, without harm to the vulcanization process and further increasing the density of the elastomeric composition with half the amount of Zn. In another utilization of zinc stearate as a substitute for ZnO and stearic acid, it was concluded that crosslinking was not effective, compromising vulcanization[55 Helaly, F. M., El Sabbagh, S. H., El Kinawy, O. S., & El Sawy, S. M. (2011). Effect of synthesized zinc stearate on the properties of natural rubber vulcanizates in the absence and presence of some fillers. Materials & Design, 32(5), 2835-2843. http://dx.doi.org/10.1016/j.matdes.2010.12.038.
http://dx.doi.org/10.1016/j.matdes.2010....
].

The Zn release and its toxicity on algae and frogs’ embryos was studied in NR compositions[66 Gualtieri, M., Andrioletti, M., Vismara, C., Milani, M., & Camatini, M. (2005). Toxicity of tire debris leachates. Environment International, 31(5), 723-730. http://dx.doi.org/10.1016/j.envint.2005.02.001. PMid:15910969.
http://dx.doi.org/10.1016/j.envint.2005....
]. The toxicity test evaluated EC50 which means growth inhibition of 50% of the tested organisms and LC50, the mortality of 50% of the organisms present in solution. By evaluating Zn release to the eluate with pH varying between 3 and 7, a reduction in release with pH increase could be observed. The authors concluded that Zn release to the environment can occur by means of natural phenomena such as rain and wind, and this can cause toxicity in aquatic species.

Moresco et al.[77 Moresco, S., Giovanela, M., Carli, L. N., & Crespo, J. S. (2016). Development of passenger tire treads: reduction in zinc content and utilization of a bio-based lubricant. Journal of Cleaner Production, 117, 199-206. http://dx.doi.org/10.1016/j.jclepro.2016.01.013.
http://dx.doi.org/10.1016/j.jclepro.2016...
] studied the utilization of an organic Zn composition as compared with the usual ZnO in NR-based elastomeric compositions. The composition of organic Zn exhibited lower Zn content as compared with ZnO. Even at the lower Zn content of the composition, the authors concluded that organic Zn is more reactive, enabling it to be utilized at 3 phr organic Zn, the results obtained being like those obtained when 5 phr of ZnO are used.

In the studies by Pysklo et al.[11 Pysklo, L., Pawlowski, P., Parasiewicz, W., & Piaskiewicz, M. (2006). Influence of the zinc oxide level in rubber compositions on the amount of zinc leaching. KGK - Kautschuk Gummi Kunstsoffe, 59(6), 328-331. Retrieved in 2019, September 6, from https://www.kgk-rubberpoint.de/forschung/influence-of-the-zinc-oxide-level-in-rubber-compositions-on-the-amount-of-zinc-leaching/
https://www.kgk-rubberpoint.de/forschung...
] the influence of particle size on the values of Zn in the leached extract was evaluated. Authors made use of cars’ and trucks’ tire samples, the particle size distribution varying between 0.5 and 5 mm, as well as the amount of ZnO in phr contents. Samples were assessed after the two extraction forms: with deionized water and with CO2-saturated water. The ZnO particle size distribution did not influence the Zn release into the leached extract, rather, this resulted from the acidic medium where leaching was performed. When extraction was performed with particles larger than 1 mm, Zn levels in the eluate were reduced of approximately 20% relative to the samples prepared from lower particle size distribution. The authors concluded that not only particle size distribution and surface area, but also the particle shape influences Zn release during leaching. The amount of leached Zn is reduced with the increase in sample particle dimension.

The objetive of this study was to assess the influence of contents of 0, 1, 3 and 5 phr of ZnO for natural rubber-based (NR) compositions on the rheometric, mechanical and thermal properties and on the leached extract of the elastomeric compositions before vulcanization and after vulcanization. The leached extract was also evaluated after thermal-oxidation of the samples.

2. Materials and Methods

2.1 Materials

For the development of this work the following raw materials were employed: GEB 10 NR (Borrachas Quirino/Brazil), stearic acid from animal fatty acid (Sabões Fontana/Brazil) 62.0% purity, ZnO (Votarantin Metais/Brazil) 99.5% purity, sulfur (Intercuf/Brazil), cyclohexyl-2-benzothiazol-sulfenamide accelerator (CBS) (Lanxess/Brazil), toluene (F. Maia/Brazil), glacial acetic acid (Dinâmica) and micro-pearl NaOH (Neon).

Table 1 lists the elastomeric formulations of the present study in accordance with ASTM D312-89, the ZnO content being varied (0, 1, 3 and 5 phr) while the other raw materials contents are fixed.

Table 1
Composition and coding for the elastomeric formulations.

2.2 Development of the elastomeric compositions

The mixing operation of the raw materials was performed in a Banbury Copé (Brazil) closed mixer with the NR remaining in the mixer for 60 seconds and then vulcanization activators being added. After 24 hours, the mixture was transferred to an open mixer Copé Model Lab Mill 350 (Brazil) with friction ratio between cylinders of 1:1.25. At this step, the mixture was added of accelerator and sulfur. The process of incorporation of the acceleration system was performed at a temperature of 70 °C, for 3 minutes, in accordance with ASTM D312-89.

2.3 Determination of the vulcanization parameters

Vulcanization parameters for the formulations were evaluated by means of an oscillating disk rheometer from Alpha Technologies (USA) model MDR 2000, at the temperature of 150°C, deformation amplitude of 1 and frequency of 1 Hz, in accordance with ASTM D5289-12. The Mooney viscosity of the formulations was obtained with the aid of the Alpha Technologies (USA) Mooney MV 2000 instrument, at the temperature of 100 °C, for 4 minutes, in accordance with ASTM D1646-07.

2.4 Preparation of test specimens

Test specimens were prepared by compression molding in accordance with ASTM D3182-89, in a hydraulic Copé press model Lab Press 215 (Brazil), at the temperature of 50 °C, pressure of 3.5 MPa, the vulcanization time being the optimum vulcanization time (t90) as obtained from the rheometric test.

2.5 Characterization of the elastomeric compositions

Thermal properties were evaluated by thermogravimetry (TGA) in a TGA equipment by TA Instruments (USA) model Q5000, at a heating rate of 20 ºC⋅min-1, in the range of 25°C to 800 °C, under 25 mL⋅min-1 N2 flow as reported by Carli et al.[88 Carli, L. N., Bianchi, O., Mauler, R. S., & Crespo, J. S. (2011). Crosslinking kinetics of SBR composites containing vulcanized ground scraps as filler. Polymer Bulletin, 67(8), 1621-1631. http://dx.doi.org/10.1007/s00289-011-0521-0.
http://dx.doi.org/10.1007/s00289-011-052...
].

The crosslinking density of the vulcanized compositions was obtained by adapting the experiment by Khalaf and coworkers[99 Khalaf, A. I., Yehia, A. A., Ismail, M. N., & El-Sabbagh, S. H. (2012). High performance oil resistant rubber. Open Journal of Organic Polymer Materials, 2(4), 88-93. http://dx.doi.org/10.4236/ojopm.2012.24013.
http://dx.doi.org/10.4236/ojopm.2012.240...
] with toluene as solvent. Samples (20 x 20 x 0.2 mm) were submersed in toluene in the dark and at the temperature of 23 ± 2 ºC. The samples’ mass was registered before and after solvent immersion, with daily mass records, for 7 days, until stabilization. Samples were evaluated in triplicate. Crosslinking density of the elastomeric compositions was determined by equilibrium swelling in toluene on the basis of the Flory-Rehner Equation 1[1010 Flory, P. J. (1953). Principles of polymer chemistry. New York: Cornel University.].

X = l n 1 υ r + υ r + χ υ r 2 V ο υ r 1 3 υ r / 2 (1)

Where ʋr is the volumetric fraction of the swollen rubber (cm3), χ is the elastomer-solvent interaction and Vo is the solvent molar volume (cm3·mol-1).

For evaluating mechanical properties, tensile strength, modulus at 300% and elongation at break were determined in a universal testing machine EMIC model DL-300 (Brazil) in accordance with ASTM D412-06. Dumbbell shaped test specimens type C, charge cell 5 N at clamp separation speed of 500 ± 50 mm⋅mim-1 was used. Data refer to the average of 5 test specimens with the respective standard deviation. Tear strength of the formulations was determined in accordance with ASTM D624-00, the test being run under the same parameters as the tensile strength test, and in the same equipment. Test specimens were type C and the results refer to the average of 5 test specimens with the respective standard deviation. Hardness of the vulcanized compositions was evaluated in a Shore A durometer by Bareiss (Germany), in accordance with ASTM 2240-05.

Accelerated ageing of the vulcanized compositions was run in a Marconi Model MA 035 (Brazil) air circulating oven, in accordance with ASTM D573-04. Test specimens were placed in an oven at the temperature of 70 °C for 14 days.

Elastomeric compositions were submitted to a leaching test in an acidic medium in accordance with ASTM D6234-13 before vulcanization, after vulcanization and after heat accelerated ageing for a 14-days period. Samples of ≤ 9 mm dimensions were used for assessment. For determining the Zn content in the leached extract, the acidic medium sample was submitted to a glass fiber filtration system and further analysis by atomic absorption spectrometry in a Perkin Elmer Analyst 200 (USA) spectrometer. Before the analysis by atomic absorption spectrometry Zn was digested in nitric acid (10% v/v) at a temperature of 90 °C and for a time of 3 to 4 hours. The atomic absorption reading is given in mg of Zn⋅L- 1.

The reaction between stearic acid and ZnO with zinc stearate formation[1111 Coran, A. Y. (2013). Vulcanization. In: Mark, J. E., Erman, B., & Roland, M. The science of rubber compounding (pp. 337-338). Boston: Elsevier. http://dx.doi.org/10.1016/B978-0-12-394584-6.00007-8.
http://dx.doi.org/10.1016/B978-0-12-3945...
] is represented in Figure 1. Considering the molar masses of each chemical substance in the reaction (g⋅mol-1), (Zn 81.4 g⋅mol-1, stearic acid 284.5 g⋅mol-1 and water 18 g⋅mol-1) and the respective stoichiometric coefficients, it is possible to calculate the amounts, by mass, required for the reaction to occur without excess reagents.

Figure 1
Reaction between ZnO and stearic acid forming zinc stearate and the molar masses of each chemical substance in the reaction.

The stoichiometric ratio for the calculation of the reacting amounts of ZnO and stearic acid is shown in Equation 2.

Y = X . M M A c M M Z n O (2)

Y being the amount (in grams) of stearic acid required for reacting under stoichiometric ratio with ZnO in grams, without excess reagents, X the different amounts of ZnO added to the formulation, MMAC the stearic acid molar mass and MMZnO the ZnO molar mass.

The Variance Analysis Method (ANOVA) of an alpha factor of 0.05 and with a confidence degree of 95% was employed to validate the significance of the Zn content in mg of Zn·L-1 for the elastomeric compositions released in the leached extract. For the calculation of the variance analysis the Excel software year 2010 was used.

3. Results and Discussions

3.1 Characterization of the rheological and rheometric properties

Rheological properties and rheometric parameters of the elastomeric compositions are listed in Table 2. For the compositions with different ZnO phr contents the highest values of MH could be observed for the 3 and 5 ZnO phr contents relative to the 1 phr content. As for ML which is indicative of processability, the highest value was obtained for the FC1/AE/0 sample, without ZnO, which is coherent with the Mooney values for viscosity. The higher the Mooney viscosity, the higher will be the plasticization (mastication) times for further incorporation of additives, besides high elastomer processing cost[1212 Bilgili, E., Arastoopour, H., & Bernstein, B. (2011). Pulverization of rubber granulates using the solid state shear extrusion (SSSE) process: part I. Process concepts and characteristics. Powder Technology, 115(3), 265-276. http://dx.doi.org/10.1016/S0032-5910(00)00353-3.
http://dx.doi.org/10.1016/S0032-5910(00)...
]. The different ZnO contents neither exhibited differences in t90 nor in the process (ts1) safety time however it was expected that the absence of ZnO would promote high values of t90 for the FC1/AE/0 composition, however this was not observed. Because of this, the CRI of this composition presented the highest value. Possibly, the vulcanization mechanism without the presence of ZnO implies higher cure rates. The other CRI values were similar and are in agreement with the observed t90 values.

Table 2
Rheological and rheometric properties of the elastomeric compositions developed for different ZnO contents in phr.

Figure 2 illustrates data for crosslinking density and the difference between ML and MH (ΔM) for the studied elastomeric compositions.

Figure 2
Crosslinking density and vulcanization rate of the elastomeric compositions developed with different ZnO contents in phr.

Since ΔM is directly related to the crosslinking density[1313 Movahed, S. O., Ansarifar, A., & Mirzaie, F. (2015). Effect of various efficient vulcanization cure systems on the compression set of a nitrile rubber filled with different fillers. Journal of Applied Polymer Science, 132(8), 1-10. http://dx.doi.org/10.1002/app.41512.
http://dx.doi.org/10.1002/app.41512...
] a correlation was observed between the two properties evaluated (Figure 2). It could also be seen that the compositions containing 5 phr (F1/AE/5) and 3 phr (F1/AE/3) of ZnO had similar crosslinking densities, the values being higher than those observed for the 1 phr of ZnO compound and for the compound free from ZnO.

Compositions containing 5 phr (F1/AE/5) and 3 phr (F1/AE/3) of ZnO had similar crosslinking densities, the values being higher than those observed for the 1 phr of ZnO composition and for the composition free from ZnO. This was attributed to the fact that their formulation had lower or no content of ZnO, which hindered activation in the vulcanization process by not forming zinc stearate. This feature was also observed by Heideman[44 Heideman, G. (2004). Reduced zinc oxide levels in sulphur vulcanization of rubber compositions (Doctoral thesis). University of Twente, Enschede, The Netherlands.]. Zinc stearate forms complexes with accelerators this in turn promoting, during vulcanization, a crosslinking network, resulting in improved sulfur reaction kinetics[22 Heideman, G., Noordermeer, J. W. M., Datta, R. N., & van Baarle, B. (2006). Various ways to reduce zinc oxide levels in S-SBR rubber compositions. Macromolecular Symposia, 245-246(1), 657-667. http://dx.doi.org/10.1002/masy.200651393.
http://dx.doi.org/10.1002/masy.200651393...
]. Data obtained for crosslinking density confirm the values obtained for MH. Figure 3 depicts the reaction between CBS, sulfur and zinc stearate[1111 Coran, A. Y. (2013). Vulcanization. In: Mark, J. E., Erman, B., & Roland, M. The science of rubber compounding (pp. 337-338). Boston: Elsevier. http://dx.doi.org/10.1016/B978-0-12-394584-6.00007-8.
http://dx.doi.org/10.1016/B978-0-12-3945...

12 Bilgili, E., Arastoopour, H., & Bernstein, B. (2011). Pulverization of rubber granulates using the solid state shear extrusion (SSSE) process: part I. Process concepts and characteristics. Powder Technology, 115(3), 265-276. http://dx.doi.org/10.1016/S0032-5910(00)00353-3.
http://dx.doi.org/10.1016/S0032-5910(00)...

13 Movahed, S. O., Ansarifar, A., & Mirzaie, F. (2015). Effect of various efficient vulcanization cure systems on the compression set of a nitrile rubber filled with different fillers. Journal of Applied Polymer Science, 132(8), 1-10. http://dx.doi.org/10.1002/app.41512.
http://dx.doi.org/10.1002/app.41512...
-1414 Joseph, A. M., George, B., Madhusoodanan, K. N., & Rosamma, A. (2015). Current status of sulphur vulcanization and devulcanization chemistry: process of vulcanization. Rubber Science, 28(1), 82-121. Retrieved in 2019, September 6, from htps://www.researchgate.net/publication/275519885].

Figure 3
Zinc stearate formation and vulcanization mechanisms for Step 1 compositions. Adapted from Joseph et al.[1414 Joseph, A. M., George, B., Madhusoodanan, K. N., & Rosamma, A. (2015). Current status of sulphur vulcanization and devulcanization chemistry: process of vulcanization. Rubber Science, 28(1), 82-121. Retrieved in 2019, September 6, from htps://www.researchgate.net/publication/275519885] and Coran[1111 Coran, A. Y. (2013). Vulcanization. In: Mark, J. E., Erman, B., & Roland, M. The science of rubber compounding (pp. 337-338). Boston: Elsevier. http://dx.doi.org/10.1016/B978-0-12-394584-6.00007-8.
http://dx.doi.org/10.1016/B978-0-12-3945...
].

At first ZnO reacts with stearic acid forming zinc stearate. The interaction between the accelerator and the activator in the presence of Zn enables the formation of the accelerator active complex. The so-formed complex reacts with sulfur by means of the S8 ring, forming a sulfurizing agent. Such sulfurizing agent reacts with the elastomer chains to form a crosslinking precursor. The precursor is a polysulfide linked to a moiety of the accelerator molecule. Polysulfide crosslinks are formed through this precursor[1515 Heideman, G., Datta, R. N., Noordermeer, J. W. M., & van Baarle, B. (2004). Activators in accelerated sulfur vulcanization. Rubber Chemistry and Technology, 77(3), 512-541. http://dx.doi.org/10.5254/1.3547834.
http://dx.doi.org/10.5254/1.3547834...
].

3.2 Characterization of thermal properties

The compositions were evaluated by TGA with only one event of mass loss being observed for NR 99.8%. The different ZnO contents in the compositions did not promote significant differences in TGA curves, exception made to the percentage of residues, the values of which were attributed to the different ZnO contents incorporated into the compositions. Table 3 lists the thermogravimetric data for the studied compositions.

Table 3
Decomposition temperatures of the elastomeric compositions developed with different ZnO contents in phr.

3.3 Characterization of mechanical properties before and after thermo-oxidative ageing

Figure 4 exhibits results for tear strength and hardness for the developed elastomerics. As for tear strength, it could be observed that the results for composition FC1/AE/0 were lower than those for the other studied compositions, and this could be related to its lower crosslinking densities since given the absence of ZnO in the composition, crosslinking formation is compromised.

Figure 4
Tear strength and hardness for the FC1/AE/0, F1/AE/1, F1/AE/3 and F1/AE/5 compositions.

The lower hardness value of the FC1/AE/0 composition can be explained by the absence of crosslinks formation. Hardness is a measure of the resistance offered by the material to the penetration of a body of higher hardness[1616 White, J. L. (1995). Rubber processing: technology, materials, and principles. Cincinnati: Hanser/Gardner Publications.]. Figure 5 exhibits results for tensile strength, elongation at break and modulus at 300% for the compositions.

Figure 5
Tensile strength, elongation at break and modulus at 300% for the FC1/AE/0, F1/AE/1, F1/AE/3 and F1/AE/5 compositions.

For the F1/AE/1, F1/AE/3 and F1/AE/5 compositions, considering standard deviations, tear strength and hardness data were similar, no significant influence resulting from the ZnO content variation in the compositions.

Tensile strength and modulus at 300% of the F1/AE/1, F1/AE/3 and F1/AE/5 compositions exhibited, when standard deviation values are considered, similar results. They are however higher than those for the ZnO- free composition (FC1/AE/0). Tensile strength is directly related to crosslinking formation therefore, data corroborate the crosslinking results found for the compositions. The low result for the modulus at 300% for the FC1/AE/0 composition is related to the incomplete vulcanization resulting from the lack of ZnO in the formulation. The presence of ZnO in the formulation leads to crosslinking, which limits the compositions’ deformation capacity. Modulus at 300% and hardness are indicative of crosslinking formation which confirms crosslinking density data found for the studied compositions. Elongation at break for the ZnO-containing compositions was lower than that for the ZnO-free composition. Elongation at break is related to the elasticity or flexibility of the composition[1717 Nabil, H., Ismail, H., & Azura, A. R. (2014). Optimisation of accelerators and vulcanising systems on thermal stability of natural rubber/recycled ethylene–propylene–dienemonomer blends. Materials & Design, 53, 651-661. http://dx.doi.org/10.1016/j.matdes.2013.06.078.
http://dx.doi.org/10.1016/j.matdes.2013....
]. In this way, when ZnO is withdrawn from the formulation, crosslinking does not occur in an effective manner, damaging this property since crosslinking formation is diminished. Figure 6 exhibits data for retention of tensile strength for the compositions after 7 and 14 days of thermo-oxidative ageing.

Figure 6
Tensile strength and elongation at break retention for the FC1/AE/0, F1/AE/1, F1/AE/3 and F1/AE/5 compositions after thermo-oxidative ageing during a period of 7 and 14 days exposure (the dotted line corresponds to 100%).

As relates to the results of the tensile strength retention property, it could be observed that all the ZnO-containing compositions exhibited reduction in the property, however, the better performance for the FC1/AE/0 and F1/AE/3 compositions after 14 days ageing should be highlighted. Without ZnO, at first the accelerator reacts with sulfur leading to a polysulfidic structure; this reaction yields an active sulfurous agent. Then the accelerator S-N link is broken, forming a pair of free radicals. One of these radicals reacts with one sulfur molecule yielding a new sulfur atom[1111 Coran, A. Y. (2013). Vulcanization. In: Mark, J. E., Erman, B., & Roland, M. The science of rubber compounding (pp. 337-338). Boston: Elsevier. http://dx.doi.org/10.1016/B978-0-12-394584-6.00007-8.
http://dx.doi.org/10.1016/B978-0-12-3945...

12 Bilgili, E., Arastoopour, H., & Bernstein, B. (2011). Pulverization of rubber granulates using the solid state shear extrusion (SSSE) process: part I. Process concepts and characteristics. Powder Technology, 115(3), 265-276. http://dx.doi.org/10.1016/S0032-5910(00)00353-3.
http://dx.doi.org/10.1016/S0032-5910(00)...

13 Movahed, S. O., Ansarifar, A., & Mirzaie, F. (2015). Effect of various efficient vulcanization cure systems on the compression set of a nitrile rubber filled with different fillers. Journal of Applied Polymer Science, 132(8), 1-10. http://dx.doi.org/10.1002/app.41512.
http://dx.doi.org/10.1002/app.41512...
-1414 Joseph, A. M., George, B., Madhusoodanan, K. N., & Rosamma, A. (2015). Current status of sulphur vulcanization and devulcanization chemistry: process of vulcanization. Rubber Science, 28(1), 82-121. Retrieved in 2019, September 6, from htps://www.researchgate.net/publication/275519885]. At the start of an ageing process of elastomeric compositions, additional crosslinks can be formed because of residual crosslink, rearrangement of the crosslinked sulfur with the residual accelerator molecules and oxidative coupling[1818 Hamed, G. R., & Zhao, J. (1999). Tensile behavior after oxidative aging of gum and black-filled vulcanizates of SBR and NR. Rubber Chemistry and Technology, 72(4), 721-730. http://dx.doi.org/10.5254/1.3538829.
http://dx.doi.org/10.5254/1.3538829...
,1919 South, J. T., Case, S. Q., & Reifsnider, K. L. (2003). Effects of thermal aging on the mechanical properties of natural rubber. Rubber Chemistry and Technology, 76(4), 785-802. http://dx.doi.org/10.5254/1.3547772.
http://dx.doi.org/10.5254/1.3547772...
]. Such sulfur rearrangement in a shorter exposure period combined to the post-cure and oxidative crosslinking reactions could explain the increase observed in the tensile strength retention of the compositions.

By checking Figure 6 related to elongation at break retention it was possible to observe that all the compositions exhibited reduction in this property, with the exception of F1/AE/1. Degradation of the elastomeric composition caused by-thermo-oxidative ageing causes reduction in elongation at break[1212 Bilgili, E., Arastoopour, H., & Bernstein, B. (2011). Pulverization of rubber granulates using the solid state shear extrusion (SSSE) process: part I. Process concepts and characteristics. Powder Technology, 115(3), 265-276. http://dx.doi.org/10.1016/S0032-5910(00)00353-3.
http://dx.doi.org/10.1016/S0032-5910(00)...

13 Movahed, S. O., Ansarifar, A., & Mirzaie, F. (2015). Effect of various efficient vulcanization cure systems on the compression set of a nitrile rubber filled with different fillers. Journal of Applied Polymer Science, 132(8), 1-10. http://dx.doi.org/10.1002/app.41512.
http://dx.doi.org/10.1002/app.41512...

14 Joseph, A. M., George, B., Madhusoodanan, K. N., & Rosamma, A. (2015). Current status of sulphur vulcanization and devulcanization chemistry: process of vulcanization. Rubber Science, 28(1), 82-121. Retrieved in 2019, September 6, from htps://www.researchgate.net/publication/275519885

15 Heideman, G., Datta, R. N., Noordermeer, J. W. M., & van Baarle, B. (2004). Activators in accelerated sulfur vulcanization. Rubber Chemistry and Technology, 77(3), 512-541. http://dx.doi.org/10.5254/1.3547834.
http://dx.doi.org/10.5254/1.3547834...

16 White, J. L. (1995). Rubber processing: technology, materials, and principles. Cincinnati: Hanser/Gardner Publications.

17 Nabil, H., Ismail, H., & Azura, A. R. (2014). Optimisation of accelerators and vulcanising systems on thermal stability of natural rubber/recycled ethylene–propylene–dienemonomer blends. Materials & Design, 53, 651-661. http://dx.doi.org/10.1016/j.matdes.2013.06.078.
http://dx.doi.org/10.1016/j.matdes.2013....
-1818 Hamed, G. R., & Zhao, J. (1999). Tensile behavior after oxidative aging of gum and black-filled vulcanizates of SBR and NR. Rubber Chemistry and Technology, 72(4), 721-730. http://dx.doi.org/10.5254/1.3538829.
http://dx.doi.org/10.5254/1.3538829...
]. Polysulfidic crosslinkings are more unstable to thermo-oxidative degradation (less binding energy), converting themselves and keeping the mono- and disulfidic links. Such links can impart higher stiffness to the elastomeric system[2020 Dijkhuis, K. A. J., Noordermeer, J. W. M., & Dierkes, W. K. (2009). The relationship between crosslink system, network structure and material properties of carbon black reinforced EPDM. European Polymer Journal, 45(11), 3302-3312. http://dx.doi.org/10.1016/j.eurpolymj.2009.06.029.
http://dx.doi.org/10.1016/j.eurpolymj.20...
]. The crosslinking density of the F1/AE/1 composition with 1 phr ZnO is lower than that of the other ZnO-containing compositions (F1/AE/3 and F1/AE/5), and as a consequence tolerates better the breaking of the polysulfidic links, its post-ageing deformation ability being more robust.

By examining the lower exposure time, 7 days, smaller losses in elongation at break were observed relative to 14 days losses. One of the possible explanations for the observed pattern is that ageing promotes weakening of the elastomeric matrix by scission of the elastomer main chain besides new crosslinks, which contribute to reduced elongation at break[1212 Bilgili, E., Arastoopour, H., & Bernstein, B. (2011). Pulverization of rubber granulates using the solid state shear extrusion (SSSE) process: part I. Process concepts and characteristics. Powder Technology, 115(3), 265-276. http://dx.doi.org/10.1016/S0032-5910(00)00353-3.
http://dx.doi.org/10.1016/S0032-5910(00)...

13 Movahed, S. O., Ansarifar, A., & Mirzaie, F. (2015). Effect of various efficient vulcanization cure systems on the compression set of a nitrile rubber filled with different fillers. Journal of Applied Polymer Science, 132(8), 1-10. http://dx.doi.org/10.1002/app.41512.
http://dx.doi.org/10.1002/app.41512...

14 Joseph, A. M., George, B., Madhusoodanan, K. N., & Rosamma, A. (2015). Current status of sulphur vulcanization and devulcanization chemistry: process of vulcanization. Rubber Science, 28(1), 82-121. Retrieved in 2019, September 6, from htps://www.researchgate.net/publication/275519885

15 Heideman, G., Datta, R. N., Noordermeer, J. W. M., & van Baarle, B. (2004). Activators in accelerated sulfur vulcanization. Rubber Chemistry and Technology, 77(3), 512-541. http://dx.doi.org/10.5254/1.3547834.
http://dx.doi.org/10.5254/1.3547834...

16 White, J. L. (1995). Rubber processing: technology, materials, and principles. Cincinnati: Hanser/Gardner Publications.

17 Nabil, H., Ismail, H., & Azura, A. R. (2014). Optimisation of accelerators and vulcanising systems on thermal stability of natural rubber/recycled ethylene–propylene–dienemonomer blends. Materials & Design, 53, 651-661. http://dx.doi.org/10.1016/j.matdes.2013.06.078.
http://dx.doi.org/10.1016/j.matdes.2013....

18 Hamed, G. R., & Zhao, J. (1999). Tensile behavior after oxidative aging of gum and black-filled vulcanizates of SBR and NR. Rubber Chemistry and Technology, 72(4), 721-730. http://dx.doi.org/10.5254/1.3538829.
http://dx.doi.org/10.5254/1.3538829...

19 South, J. T., Case, S. Q., & Reifsnider, K. L. (2003). Effects of thermal aging on the mechanical properties of natural rubber. Rubber Chemistry and Technology, 76(4), 785-802. http://dx.doi.org/10.5254/1.3547772.
http://dx.doi.org/10.5254/1.3547772...

20 Dijkhuis, K. A. J., Noordermeer, J. W. M., & Dierkes, W. K. (2009). The relationship between crosslink system, network structure and material properties of carbon black reinforced EPDM. European Polymer Journal, 45(11), 3302-3312. http://dx.doi.org/10.1016/j.eurpolymj.2009.06.029.
http://dx.doi.org/10.1016/j.eurpolymj.20...
-2121 Oliani, W. L., Parra, D. F., & Lugão, A. B. (2010). UV stability of HMS-PP (high melt strength polypropylene) obtained by radiation process. Radiation Physics and Chemistry, 79(3), 383-387. http://dx.doi.org/10.1016/j.radphyschem.2009.08.037.
http://dx.doi.org/10.1016/j.radphyschem....
]. A further aspect to be considered is that the new crosslinks promote the stabilization of the polymeric chain leading to increased stiffness of the composition[2222 Bussière, P. O., Gardette, J. L., Lacoste, J., & Baba, M. (2005). Characterization of photodegradation of polybutadiene and polyisoprene: chronology of crosslinking and chain-scission. Polymer Degradation & Stability, 88(2), 182-188. http://dx.doi.org/10.1016/j.polymdegradstab.2004.02.013.
http://dx.doi.org/10.1016/j.polymdegrads...
]. Upon higher ageing exposure, it is expected that sulfur rearrangement reduces the polysulfide and increase the monosulfide crosslinks which usually reduce the compositions’ mechanical properties. Oxidation-induced crosslinking results in main chain scission and interruption of crosslinks formation[1818 Hamed, G. R., & Zhao, J. (1999). Tensile behavior after oxidative aging of gum and black-filled vulcanizates of SBR and NR. Rubber Chemistry and Technology, 72(4), 721-730. http://dx.doi.org/10.5254/1.3538829.
http://dx.doi.org/10.5254/1.3538829...
,1919 South, J. T., Case, S. Q., & Reifsnider, K. L. (2003). Effects of thermal aging on the mechanical properties of natural rubber. Rubber Chemistry and Technology, 76(4), 785-802. http://dx.doi.org/10.5254/1.3547772.
http://dx.doi.org/10.5254/1.3547772...
].

3.4 Characterization of the ZnO content in accordance with the reaction stoichiometry and effectively used mass in phr

Mass contents, considering ZnO and stearic acid purities utilized in the formulations related to the phr employed are presented in Table 4, 13.1 g being the stearic acid mass used in the formulations considering the 2 phr content as fixed.

Table 4
Stoichiometric ratio of the elastomeric compositions developed with different ZnO contents in phr.

By replacing x in Equation 2 by the amounts in grams equivalent to the 1, 3 and 5 phr ZnO, the required values in Y are calculated for reacting under the stoichiometric reaction conditions (Table 4).

Considering the stoichiometric coefficients and the molar masses of the stearic acid reaction with ZnO (Figure 1) it could be seen that for the 1 phr ZnO composition 10.7 g ZnO were added to the formulation while according to stoichiometry 74.7 g of stearic acid would be required to react with the whole added ZnO. For the 3phr ZnO composition 31.5 g of ZnO were added while 219.9 g of stearic acid would be needed. The 5 phr ZnO composition would require 360.1 g of stearic acid to react with the 51.5 g of ZnO. In this way, it could be seen that the amount of stearic acid added to formulations (13.1g) was not sufficient to react with all the amount of ZnO added to the evaluated compositions, stearic acid being the limiting reagent, and in view of this it is probable that there is an excess of ZnO in the compositions.

The assessment of the relationship between the stoichiometric amounts in mass and the amounts employed in the development of the elastomeric composition can enable the evaluation of the ZnO contents of the leached extract after each step under study.

Results of Zn content obtained by ASTM 6234-13 followed by data by atomic absorption spectrometry (mg of Zn⋅L-1) considering purity and the ZnO release capacity are listed in Table 5.

Table 5
Zn content in mg of Zn⋅L-1 for the elastomeric compositions released in the leached extract in accordance with ASTM 6234-13 with statistical analysis of the samples studied after each step under study.

A gradual increase in Zn release was observed for the leached extract in the evaluated steps. By relating the data for Zn released during leaching with the required amount of stearic acid to react with ZnO (Table 4), it was possible to understand that the amounts of Zn released in leaching are lower than expected. This can be explained in te light of the stability of the salt formed between stearic acid and ZnO. It being a stable salt, it is able to retain Zn in the elastomeric matrix, hindering release.

The highest values were found after thermal oxidative ageing and statistical differences were observed as can be seen in Table 5, this result being explained by chain scission as well as by chemical and physical changes occurring during the elastomer ageing process[2323 Somers, A. E., Bastow, T. J., Burgar, M. I., Forsyth, M., & Hill, A. J. (2000). Quantifying rubber degradation using NMR. Polymer Degradation & Stability, 70(1), 31-37. http://dx.doi.org/10.1016/S0141-3910(00)00076-8.
http://dx.doi.org/10.1016/S0141-3910(00)...
], influencing Zn release. The Zn percentage released in this study, for the several process steps, was lower than expected. As stated in Table 4, the ZnO amount in the elastomeric matrix is in excess, with the consequence of high probability to release such amount by leaching. However, the salt formed between ZnO and stearic acid is stable[55 Helaly, F. M., El Sabbagh, S. H., El Kinawy, O. S., & El Sawy, S. M. (2011). Effect of synthesized zinc stearate on the properties of natural rubber vulcanizates in the absence and presence of some fillers. Materials & Design, 32(5), 2835-2843. http://dx.doi.org/10.1016/j.matdes.2010.12.038.
http://dx.doi.org/10.1016/j.matdes.2010....
] so that release is hindered, besides the fact that ZnO has high thermal stability as stated by TGA in a test performed at the temperature of 800 °C.

Zn release in the leached extract of the present study exhibited lower values than those reported in the studies by Gualtieri et al.[66 Gualtieri, M., Andrioletti, M., Vismara, C., Milani, M., & Camatini, M. (2005). Toxicity of tire debris leachates. Environment International, 31(5), 723-730. http://dx.doi.org/10.1016/j.envint.2005.02.001. PMid:15910969.
http://dx.doi.org/10.1016/j.envint.2005....
] (44,7 mg⋅L-1) and like those found by Pysklo et al.[11 Pysklo, L., Pawlowski, P., Parasiewicz, W., & Piaskiewicz, M. (2006). Influence of the zinc oxide level in rubber compositions on the amount of zinc leaching. KGK - Kautschuk Gummi Kunstsoffe, 59(6), 328-331. Retrieved in 2019, September 6, from https://www.kgk-rubberpoint.de/forschung/influence-of-the-zinc-oxide-level-in-rubber-compositions-on-the-amount-of-zinc-leaching/
https://www.kgk-rubberpoint.de/forschung...
] (0.04 up to 1.69 mg⋅L-1) however the particle size employed by the authors was smaller (0.5 and 5 mm) than those of the present study (9 mm). In this way, it is possible that the particle size influenced Zn release. Lower dimension particles have smaller contact areas, releasing higher Zn amounts to the eluate. Zn release to the environment, through small particles generated by the effect of rolling of tires in roads is potentialized because of the huge number of vehicles, which can impart toxicity to the aquatic environment caused by the leaching effect occurring naturally.

4. Conclusions

All the ZnO-containing compounds exhibited similar rheometric, thermal and mechanical properties, except the property of hardness which was 8% higher for the 3 and phr ZnO formulations as compared with the 1 phr ZnO composition. The 3 phr ZnO formulation exhibited the best performances relative to the crosslinking density and consequently to ΔM. Formulations with 0 and 3 phr ZnO after ageing by thermo-oxidation retained 85% of the tensile strength, on the other hand the compound with 1 phr ZnO maintained 100% of the elongation property, indicating lower stiffness in the system. By evaluating the stoichiometry of the stearic acid and ZnO reaction, it was possible to observe that the amount of stearic acid in the elastomer compounds was not sufficient to react with all the ZnO added to the formulations. Upon considering the error in the determination of the leaching assay as 8%, ZnO-containing formulations released similar contents in residual ZnO percent during and after accelerated ageing exposure. Under the point of view of the properties of interest, time of production process and formulation cost the 3 phr ZnO compound is highlighted as the best performing one of this study.

5. Acknowledgements

The authors are thankful to Vipal Rubber S.A and Coordenação de Aperfeiçoamento de Pessoal de Nível Superior (CAPES) for financial sponsor.

  • How to cite: Torani, D., Crespo, J. S., & Brandalise, R. N. (2019). Influence of ZnO on the properties of elastomeric compositions and their leached extract. Polímeros: Ciência e Tecnologia, 29(3), e2019041. https://doi.org/10.1590/0104-1428.07218

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    » http://dx.doi.org/10.5254/1.3538829
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    South, J. T., Case, S. Q., & Reifsnider, K. L. (2003). Effects of thermal aging on the mechanical properties of natural rubber. Rubber Chemistry and Technology, 76(4), 785-802. http://dx.doi.org/10.5254/1.3547772
    » http://dx.doi.org/10.5254/1.3547772
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    Dijkhuis, K. A. J., Noordermeer, J. W. M., & Dierkes, W. K. (2009). The relationship between crosslink system, network structure and material properties of carbon black reinforced EPDM. European Polymer Journal, 45(11), 3302-3312. http://dx.doi.org/10.1016/j.eurpolymj.2009.06.029
    » http://dx.doi.org/10.1016/j.eurpolymj.2009.06.029
  • 21
    Oliani, W. L., Parra, D. F., & Lugão, A. B. (2010). UV stability of HMS-PP (high melt strength polypropylene) obtained by radiation process. Radiation Physics and Chemistry, 79(3), 383-387. http://dx.doi.org/10.1016/j.radphyschem.2009.08.037
    » http://dx.doi.org/10.1016/j.radphyschem.2009.08.037
  • 22
    Bussière, P. O., Gardette, J. L., Lacoste, J., & Baba, M. (2005). Characterization of photodegradation of polybutadiene and polyisoprene: chronology of crosslinking and chain-scission. Polymer Degradation & Stability, 88(2), 182-188. http://dx.doi.org/10.1016/j.polymdegradstab.2004.02.013
    » http://dx.doi.org/10.1016/j.polymdegradstab.2004.02.013
  • 23
    Somers, A. E., Bastow, T. J., Burgar, M. I., Forsyth, M., & Hill, A. J. (2000). Quantifying rubber degradation using NMR. Polymer Degradation & Stability, 70(1), 31-37. http://dx.doi.org/10.1016/S0141-3910(00)00076-8
    » http://dx.doi.org/10.1016/S0141-3910(00)00076-8

Publication Dates

  • Publication in this collection
    04 Nov 2019
  • Date of issue
    2019

History

  • Received
    06 Mar 2019
  • Reviewed
    09 July 2019
  • Accepted
    14 Aug 2019
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