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Fatigue strength of several dental ceramics indicated for CAD-CAM monolithic restorations

Abstract

This in vitro study evaluated the fatigue strength of different ceramic materials indicated for monolithic restorations. Disc-shaped specimens were made according to ISO 6872 from five different ceramic materials: feldspathic ceramic (FC), polymer-infiltrated ceramic network (PIC), lithium disilicate glass-ceramic (LD), zirconia-reinforced lithium silicate glass-ceramic (ZLS), and high translucent tetragonal zirconia polycrystals doped by yttrium (YZ-HT). After obtaining the mean of each material (n = 5) from monotonic load-to-failure tests, specimens (n = 20) were subjected to fatigue tests (staircase method) using a biaxial flexural setup (piston-on-three-balls), to determine the fatigue strength. The parameters used for fatigue tests were: 100,000 cycles at 10 Hz, initial load of ~ 60% of mean load-to-failure, and step size of 5% of the initial load (specific for each ceramic material). Kruskal-Wallis and Bonferroni’s test (α = 0.05) were used to analyze the fatigue strength data. Fatigue strength (MPa) of the materials was statistically different among each other as follows: YZ-HT (370.2 ± 38.7) > LD (175.2 ± 7.5) > ZLS (152.1 ± 7.5) > PIC (81.8 ± 3.9) > FC (50.8 ± 1.9). Thus, it can be concluded that, in terms of fatigue, high translucent polycrystalline zirconia is the best choice for monolithic restorations as it bears the highest load before cracking/fracturing.

Ceramics; Computer-Aided Design; Dental Materials; Dental Porcelain

Introduction

Over the last decades, a shift toward metal-free restorations has been observed in dentistry. To meet the increased demands of patients and dentists in terms of esthetics, biocompatibility, and long-term survival of the restorations, several types of all-ceramic systems have been developed, from glass ceramics to zirconia polycrystal materials.11. Kelly JR, Benetti P. Ceramic materials in dentistry: historical evolution and current practice. Aust Dent J. 2011 Jun;56(56 Suppl 1):84-96. https://doi.org/10.1111/j.1834-7819.2010.01299.x
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,22. Denry I, Kelly JR. Emerging ceramic-based materials for dentistry. J Dent Res. 2014 Dec;93(12):1235-42. https://doi.org/10.1177/0022034514553627
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The main intent of the industry is to refine the composition and microstructure of the ceramic materials to produce a tougher ceramic without compromising esthetics.33. Gracis S, Thompson VP, Ferencz JL, Silva NR, Bonfante EA. A new classification system for all-ceramic and ceramic-like restorative materials. Int J Prosthodont. 2015 May-Jun;28(3):227-35. https://doi.org/10.11607/ijp.4244
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The lithium disilicate IPS e.Max (Ivoclar Vivadent) falls into this category, having strong needle-like crystals embedded within a glassy matrix44. Ramakrishnaiah R, Alkheraif AA, Divakar DD, Matinlinna JP, Vallittu PK. The effect of hydrofluoric acid etching duration on the surface micromorphology, roughness, and wettability of dental ceramics. Int J Mol Sci. 2016 May;17(6):1-17. https://doi.org/10.3390/ijms17060822
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that mimics the appearance of enamel and works well for crown applications.55. Gehrt M, Wolfart S, Rafai N, Reich S, Edelhoff D. Clinical results of lithium-disilicate crowns after up to 9 years of service. Clin Oral Investig. 2013 Jan;17(1):275-84. https://doi.org/10.1007/s00784-012-0700-x
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,66. Pieger S, Salman A, Bidra AS. Clinical outcomes of lithium disilicate single crowns and partial fixed dental prostheses: a systematic review. J Prosthet Dent. 2014 Jul;112(1):22-30. https://doi.org/10.1016/j.prosdent.2014.01.005
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Among the newer ceramics, the materials based on lithium silicate reinforced by zirconium oxide (such as Suprinity, Vita Zahnfabrik, Bad Sackingen, Germany; Celtra Duo CAD, Degudent GmbH, Hanau; Wolfgang, Germany) and glass-ceramic infiltrated by polymer, also known as hybrid ceramic, should be mentioned (such as Enamic, Vita Zahnfabrik).22. Denry I, Kelly JR. Emerging ceramic-based materials for dentistry. J Dent Res. 2014 Dec;93(12):1235-42. https://doi.org/10.1177/0022034514553627
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Although highly esthetic, these ceramic materials are rich in silica content and are not as strong as materials based on dense zirconia polycrystals; hence, they are less suitable when high stress concentrations must be endured.77. Elsaka SE, Elnaghy AM. Mechanical properties of zirconia reinforced lithium silicate glass-ceramic. Dent Mater. 2016 Jul;32(7):908-14. https://doi.org/10.1016/j.dental.2016.03.013
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Vita YZ HT (Vita Zahnfabrik) is a ceramic based on yttrium-stabilized tetragonal zirconia polycrystals (Y-TZP), which is microstructurally different from its predecessor material (Vita In-Ceram YZ). The changes ensure greater translucency compared with opaque zirconia materials used for frameworks, in addition to the higher mechanical properties.88. Scientific documentation, VITA, 2015,99. Chun EP, Anami LC, Bonfante EA, Bottino MA. Microstructural analysis and reliability of monolithic zirconia after simulated adjustment protocols. Dent Mater. 2017 Aug;33(8):934-43. https://doi.org/10.1016/j.dental.2017.04.024
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In general, all of the aforementioned materials have been indicated for all-ceramic monolithic restorations, and are available as pre-fabricated blocks for CAD-CAM (computer-aided design/computer-aided manufacturing) systems.

The bilayer system (zirconia + glass-ceramic veneering material) is susceptible to chipping, and the cracks usually initiate at the interface between the ceramic core and the veneer.1010. Zhao K, Wei YR, Pan Y, Zhang XP, Swain MV, Guess PC. Influence of veneer and cyclic loading on failure behavior of lithium disilicate glass-ceramic molar crowns. Dent Mater. 2014 Feb;30(2):164-71. https://doi.org/10.1016/j.dental.2013.11.001
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In addition, other drawbacks are the weak bonding between the core and the veneer and/or the residual tensile stress developed during the process of veneering.1111. Kimmich M, Stappert CF. Intraoral treatment of veneering porcelain chipping of fixed dental restorations: a review and clinical application. J Am Dent Assoc. 2013 Jan;144(1):31-44. https://doi.org/10.14219/jada.archive.2013.0011
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Thus, monolithic crowns have been indicated mainly to prevent this type of failures and have shown improvements in performance and esthetics (due to excellent optical properties).1212. Joda T, Ferrari M, Brägger U. Monolithic implant-supported lithium disilicate (LS2) crowns in a complete digital workflow: A prospective clinical trial with a 2-year follow-up. Clin Implant Dent Relat Res. 2017 Jun;19(3):505-11. https://doi.org/10.1111/cid.12472
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,1313. Rauch A, Reich S, Schierz O. Chair-side generated posterior monolithic lithium disilicate crowns: clinical survival after 6 years. Clin Oral Investig. 2017 Jul;21(6):2083-9. https://doi.org/10.1007/s00784-016-1998-6
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Aiming to reproduce the clinical condition (presence of moisture and mechanical loading) and predict the mechanical behavior, restorative materials have been subjected to laboratorial fatigue tests by the application of cyclic loads.1414. Lohbauer U, Krämer N, Petschelt A, Frankenberger R. Correlation of in vitro fatigue data and in vivo clinical performance of a glassceramic material. Dent Mater. 2008 Jan;24(1):39-44. https://doi.org/10.1016/j.dental.2007.01.011
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Dental ceramics with different compositions, microstructures, and properties might behave differently when exposed to fatigue loading. Thus, to better understand their susceptibility to crack propagation under intermittent loading, it is relevant to compare the fatigue strength (fatigue behavior) of novel ceramic materials indicated for monolithic restorations.

Therefore, the aim of the present study was to evaluate the biaxial flexural fatigue behavior by the staircase method of feldspathic ceramic, polymer-infiltrated ceramic network, zirconia-reinforced lithium silicate glass-ceramic, lithium disilicate glass-ceramic, and yttrium partially stabilized tetragonal zirconia polycrystals. The hypothesis tested was that the materials (i.e., with distinct compositions) present different fatigue strength results.

Methodology

The information about the ceramic materials used in this study is described in Table 1.

Table 1
Materials used in this study.

Specimens Preparation

Disc-shaped specimens (n = 25; 5 for biaxial monotonic load-to-failure test and 20 for biaxial fatigue strength test) of five different ceramic materials (Table 1) were produced according to ISO 6872.1515. ISO 6872, 2008. Dentistry—Ceramic Materials, 3rd ed. International Organization for Standardization, Geneva 2008. The ceramic blocks were water-ground into cylinders in a polishing machine (EcoMet/AutoMet 250, Buehler; Lake Bluff, EUA) with a #400 grit silicon carbide paper (3M, St Paul, USA), and cut (Isomet 1000, Buehler) with a diamond saw under water cooling to produce disc-shaped specimens.

The discs were polished down using a series of silicon carbide papers (3M) of decreasing grit size (#60, #120, #400, #600, and #1200 – 30 seconds per grit paper). After, the samples were cleaned in an ultrasonic bath (Vitasonic, Vita, Bad Sackingen, Germany) with isopropyl alcohol for 5 min.

The ZLS and LD discs were crystallized (Vita Vacumat 6000MP; Vita), and the YZ-HT discs were sintered (Vita Zyrcomat; Vita), as recommended by the manufacturer. The final dimensions of the specimens were 12 mm in diameter and 1.2 ± 0.02 mm in thickness.

Monotonic biaxial load-to-failure tests

Five samples of each group were tested in a universal testing machine (EMIC DL-2000; São José dos Pinhais, Brazil) for monotonic biaxial flexural strength according to ISO 68721515. ISO 6872, 2008. Dentistry—Ceramic Materials, 3rd ed. International Organization for Standardization, Geneva 2008. in a piston-on-three-ball setup under water, and flexural strength was calculated as previously described by Pereira et al.1616. Pereira G, Amaral M, Cesar PF, Bottino MC, Kleverlaan CJ, Valandro LF. Effect of low-temperature aging on the mechanical behavior of ground Y-TZP. J Mech Behav Biomed Mater. 2015 May;45:183-92. https://doi.org/10.1016/j.jmbbm.2014.12.009
https://doi.org/10.1016/j.jmbbm.2014.12....
Poisson’s ratios used for each ceramic material are described in Table 1, and based in previous studies.1717. Ramos NC, Campos TM, Paz IS, Machado JP, Bottino MA, Cesar PF et al. Microstructure characterization and SCG of newly engineered dental ceramics. Dent Mater. 2016 Jul;32(7):870-8. https://doi.org/10.1016/j.dental.2016.03.018
https://doi.org/10.1016/j.dental.2016.03...
,1818. Della Bona A, Corazza PH, Zhang Y. Characterization of a polymer-infiltrated ceramic-network material. Dent Mater. 2014 May;30(5):564-9. https://doi.org/10.1016/j.dental.2014.02.019
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,1919. Borba M, de Araújo MD, de Lima E, Yoshimura HN, Cesar PF, Griggs JA et al. Flexural strength and failure modes of layered ceramic structures. Dent Mater. 2011 Dec;27(12):1259-66. https://doi.org/10.1016/j.dental.2011.09.008
https://doi.org/10.1016/j.dental.2011.09...

Biaxial fatigue strength tests

The biaxial fatigue strength was determined by the staircase approach (100,000 cycles at 10 Hz) conducted in an electric machine (Instron Electro Puls E3000, Instron Corporation; Norwood, United States) using a piston-on-three-balls setup under water, also according to ISO 6872.1515. ISO 6872, 2008. Dentistry—Ceramic Materials, 3rd ed. International Organization for Standardization, Geneva 2008. The staircase method, originally described by Collins,2020. Collins JA. Staircase or up-and-down methods: failure of materials in mechanical design. New York: John Wiley & Sons; 1993. p. 383-90. has been used in several studies.2121. Fraga S, Pereira GK, Freitas M, Kleverlaan CJ, Valandro LF, May LG. Loading frequencies up to 20Hz as an alternative to accelerate fatigue strength tests in a Y-TZP ceramic. J Mech Behav Biomed Mater. 2016 Aug;61:79-86. https://doi.org/10.1016/j.jmbbm.2016.01.008
https://doi.org/10.1016/j.jmbbm.2016.01....
,2222. Venturini AB, Prochnow C, May LG, Kleverlaan CJ, Valandro LF. Fatigue failure load of feldspathic ceramic crowns after hydrofluoric acid etching at different concentrations. J Prosthet Dent. 2018;119(2):278-85. https://doi.org/10.1016/j.prosdent.2017.03.021
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,2323. Villefort RF, Amaral M, Pereira GK, Campos TM, Zhang Y, Bottino MA et al. Effects of two grading techniques of zirconia material on the fatigue limit of full-contour 3-unit fixed dental prostheses. Dent Mater. 2017 Apr;33(4):e155-64. https://doi.org/10.1016/j.dental.2016.12.010
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,2424. Zucuni CP, Guilardi LF, Fraga S, May LG, Pereira GK, Valandro LF. CAD/CAM machining Vs pre-sintering in-lab fabrication techniques of Y-TZP ceramic specimens: effects on their mechanical fatigue behavior. J Mech Behav Biomed Mater. 2017 Jul;71:201-8. https://doi.org/10.1016/j.jmbbm.2017.03.013
https://doi.org/10.1016/j.jmbbm.2017.03....

To perform the staircase test, the number of cycles was previously set (100,000 cycles). The first specimen was tested at a stress level lower than the maximum stress supported by the materials in a corresponding static test (60% of mean monotonic load-to-failure test performed with the same assembly of the fatigue test, in MPa), until it either failed or survived at the predetermined cycles. A step size of approximately 5% of the initial stress level (in MPa) for each group was applied to the next specimen, either added or subtracted according to survival or failure, respectively. This procedure was repeated until at least 15 samples per group were evaluated after the first reversal, which, according to Collins,2020. Collins JA. Staircase or up-and-down methods: failure of materials in mechanical design. New York: John Wiley & Sons; 1993. p. 383-90. is the minimum number of specimens for a precise estimation using this approach. The staircase approach results in a stair-like graph according to the survival or failure of each specimen.

Fractography

The fractured specimens were observed under a light microscope to determine the failure origin (Discovery V20, Carl-Zeiss; Gottingen, Germany). Representative samples were further examined under a scanning electron microscope (up to 5000× magnification; Inspect S50, FEI Company; Brno, Czech Republic).

Statistical Analysis

After rejecting normality and homogeneity, fatigue strength values were submitted to Kruskal-Wallis and Bonferroni’s post hoc test (α=0.05), by SPSS statistics 24.0.

Results

Table 2 presents the mean values obtained in monotonic biaxial flexural strength tests, which were used to determinate the initial strength and step increment for fatigue tests. YZ-HT presented the highest fatigue strength value and the lowest value was presented by FC (Table 2). Figure 1 shows the graphs of the staircase approach: survived samples are represented by the blue shaded squares and failed samples, by the purple shaded squares. The fractography showed that all the fractures initiated at the side of the disk under tensile stress, opposite to the load application site. Surface defects were the main origin of fractures.

Table 2
Mean biaxial flexural strength (n = 5), initial fatigue strength, step size, fatigue strength data (in MPa) after 100,000 cycles, and the percentage comparison between monotonic and fatigue strength results.

Figure 1
Staircase sensitive results after 100,000 cycles at 10 Hz. The lines indicate the mean fatigue strength, the blue shaded elements indicate the surviving specimens, the purple indicate fractured specimens, and the red ones indicate the specimen on which the staircase initiated according to Collins.

Figure 2
Representative scanning electron microscopy images of the fractured discs subjected to fatigue test: (A) feldspathic ceramic, (B) polymer-infiltrated ceramic network, (C) zirconia-reinforced lithium silicate glass-ceramic, (D) lithium disilicate glass-ceramic, and (E) yttrium partially stabilized tetragonal zirconia polycrystals. The arrows indicate the direction of crack propagation. The crack origins (O), mainly semi-elliptical flaws on the surface, and the surrounding hackle lines (H) are also displayed.

Discussion

High translucence yttrium stabilized tetragonal zirconia polycrystals (YZ-HT) had the highest fatigue strength, followed by lithium disilicate glass-ceramic (LD), zirconia reinforced silicate glass-ceramic (ZLS), polymer-infiltrated ceramic network (PIC), and feldspathic materials (FC), in a decreasing order (Table 2). Thus, the tested hypothesis was accepted, since the ceramic materials for monolithic restorations with different microstructures resulted in different flexural fatigue strengths (Figure 1).

Our results are in agreement with previous studies, justifying the use of the YZ ceramic for restorations subjected to high stress concentration, such as posterior crowns and multi-unit fixed partial dentures.2525. Johansson C, Kmet G, Rivera J, Larsson C, Vult Von Steyern P. Fracture strength of monolithic all-ceramic crowns made of high translucent yttrium oxide-stabilized zirconium dioxide compared to porcelain-veneered crowns and lithium disilicate crowns. Acta Odontol Scand. 2014 Feb;72(2):145-53. https://doi.org/10.3109/00016357.2013.822098
https://doi.org/10.3109/00016357.2013.82...
,2626. Baladhandayutham B, Lawson NC, Burgess JO. Fracture load of ceramic restorations after fatigue loading. J Prosthet Dent. 2015 Aug;114(2):266-71. https://doi.org/10.1016/j.prosdent.2015.03.006
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Baladhandayutham et al.2626. Baladhandayutham B, Lawson NC, Burgess JO. Fracture load of ceramic restorations after fatigue loading. J Prosthet Dent. 2015 Aug;114(2):266-71. https://doi.org/10.1016/j.prosdent.2015.03.006
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achieved similar values when comparing fracture strength between monolithic crowns of lithium disilicate (1.2 and 1.5 mm thickness) and zirconia crowns of 0.6 mm thickness, demonstrating a significantly higher fracture strength for zirconia. Similarly, Johansson et al.2525. Johansson C, Kmet G, Rivera J, Larsson C, Vult Von Steyern P. Fracture strength of monolithic all-ceramic crowns made of high translucent yttrium oxide-stabilized zirconium dioxide compared to porcelain-veneered crowns and lithium disilicate crowns. Acta Odontol Scand. 2014 Feb;72(2):145-53. https://doi.org/10.3109/00016357.2013.822098
https://doi.org/10.3109/00016357.2013.82...
reported higher fracture strength values for two highly translucent YZ materials compared to LD monolithic restorations.

The higher values for YZ-HT compared to the other tested materials were expected, since a phenomenon called transformation toughening takes place in dense tetragonal polycrystalline zirconia materials doped by yttrium when subjected to mechanical stimuli. The tetragonal zirconia phase transforms to the monoclinic phase, causing a local volume increase of approximately 4%,2727. Tinschert J, Zwez D, Marx R, Anusavice KJ. Structural reliability of alumina-, feldspar-, leucite-, mica- and zirconia-based ceramics. J Dent. 2000 Sep;28(7):529-35. https://doi.org/10.1016/S0300-5712(00)00030-0
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increasing the material strength. This increase in volume counteracts crack propagation by causing compression at the tip of the crack.

The traditional zirconia lacks translucency, resulting in opaque restorations. The opacity is directly related to the increase in thickness.2828. Sulaiman TA, Abdulmajeed AA, Donovan TE, Ritter AV, Vallittu PK, Närhi TO et al. Optical properties and light irradiance of monolithic zirconia at variable thicknesses. Dent Mater. 2015 Oct;31(10):1180-7. https://doi.org/10.1016/j.dental.2015.06.016
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,2929. Zhang Y. Making yttria-stabilized tetragonal zirconia translucent. Dent Mater. 2014 Oct;30(10):1195-203. https://doi.org/10.1016/j.dental.2014.08.375
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To enhance zirconia translucency, some strategies may be adopted, such as removing any alumina from the zirconia composition, increasing the amount of cubic phase, and reducing the grain size.2929. Zhang Y. Making yttria-stabilized tetragonal zirconia translucent. Dent Mater. 2014 Oct;30(10):1195-203. https://doi.org/10.1016/j.dental.2014.08.375
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These alterations lead to a more brittle, weaker material (provided by the addition of cubic phase) that is susceptible to low temperature degradation (due to removal of alumina),2929. Zhang Y. Making yttria-stabilized tetragonal zirconia translucent. Dent Mater. 2014 Oct;30(10):1195-203. https://doi.org/10.1016/j.dental.2014.08.375
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which may explain the lower strength results of the YZ-HT group, compared to previous literature.2525. Johansson C, Kmet G, Rivera J, Larsson C, Vult Von Steyern P. Fracture strength of monolithic all-ceramic crowns made of high translucent yttrium oxide-stabilized zirconium dioxide compared to porcelain-veneered crowns and lithium disilicate crowns. Acta Odontol Scand. 2014 Feb;72(2):145-53. https://doi.org/10.3109/00016357.2013.822098
https://doi.org/10.3109/00016357.2013.82...
,2626. Baladhandayutham B, Lawson NC, Burgess JO. Fracture load of ceramic restorations after fatigue loading. J Prosthet Dent. 2015 Aug;114(2):266-71. https://doi.org/10.1016/j.prosdent.2015.03.006
https://doi.org/10.1016/j.prosdent.2015....

The materials composed of lithium crystals embedded in a glassy matrix (i.e., LD and ZLS materials) obtained intermediate fatigue strengths (lower than YZ-HT but higher than PIC and FC). Our results are not in agreement with those of Elsaka et al.77. Elsaka SE, Elnaghy AM. Mechanical properties of zirconia reinforced lithium silicate glass-ceramic. Dent Mater. 2016 Jul;32(7):908-14. https://doi.org/10.1016/j.dental.2016.03.013
https://doi.org/10.1016/j.dental.2016.03...
as they found higher mechanical properties (flexural strength and fracture toughness) for ZLS compared to LD. Although the manufacturer advocates that the incorporation of zirconia crystals to ZLS composition increases strength, a previous study could not prove this effect,1717. Ramos NC, Campos TM, Paz IS, Machado JP, Bottino MA, Cesar PF et al. Microstructure characterization and SCG of newly engineered dental ceramics. Dent Mater. 2016 Jul;32(7):870-8. https://doi.org/10.1016/j.dental.2016.03.018
https://doi.org/10.1016/j.dental.2016.03...
a result further endorsed in a study with Raman spectroscopy and X-ray diffraction.3030. Belli R, Wendler M, de Ligny D, Cicconi MR, Petschelt A, Peterlik H et al. Chairside CAD/CAM materials. Part 1: measurement of elastic constants and microstructural characterization. Dent Mater. 2017 Jan;33(1):84-98. https://doi.org/10.1016/j.dental.2016.10.009
https://doi.org/10.1016/j.dental.2016.10...
Despite similarities in composition, LD and ZLS present different slow crack growth coefficients (property that controls the time in service of brittle materials) and crack propagation patterns showed by fractographic analysis1717. Ramos NC, Campos TM, Paz IS, Machado JP, Bottino MA, Cesar PF et al. Microstructure characterization and SCG of newly engineered dental ceramics. Dent Mater. 2016 Jul;32(7):870-8. https://doi.org/10.1016/j.dental.2016.03.018
https://doi.org/10.1016/j.dental.2016.03...
, leading to the different fatigue strength values found in this study.

The PIC showed higher fatigue resistance than FC. The polymer network probably improved the performance of the material, and the incorporated crystals increased the resistance to fracture. The PIC also presents higher elastic modulus, resulting in higher damage tolerance3131. Coldea A, Swain MV, Thiel N. In-vitro strength degradation of dental ceramics and novel PICN material by sharp indentation. J Mech Behav Biomed Mater. 2013 Oct;26:34-42. https://doi.org/10.1016/j.jmbbm.2013.05.004
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when compared to FC. Both presented a low susceptibility to slow crack growth,1717. Ramos NC, Campos TM, Paz IS, Machado JP, Bottino MA, Cesar PF et al. Microstructure characterization and SCG of newly engineered dental ceramics. Dent Mater. 2016 Jul;32(7):870-8. https://doi.org/10.1016/j.dental.2016.03.018
https://doi.org/10.1016/j.dental.2016.03...
making these materials interesting from a clinical longevity standpoint. In spite of the high fatigue strength observed in our study, Belli et al.3030. Belli R, Wendler M, de Ligny D, Cicconi MR, Petschelt A, Peterlik H et al. Chairside CAD/CAM materials. Part 1: measurement of elastic constants and microstructural characterization. Dent Mater. 2017 Jan;33(1):84-98. https://doi.org/10.1016/j.dental.2016.10.009
https://doi.org/10.1016/j.dental.2016.10...
stated that the crystalline spectrum of PIC resembles that of feldspathic ceramics, and that its inorganic phase is composed mainly of pure glass, with a very low fraction of crystalline reinforcement.

The fractography showed that all the fractures initiated at the side of the disk under tensile stress, opposite to load application site. Surface defects were the main origin of fractures. Due to the microstructure, the weaker materials (feldspathic and hybrid ceramics) presented rather rough surfaces and subtle cracked lines around the origins.3232. Scherrer SS, Lohbauer U, Della Bona A, Vichi A, Tholey MJ, Kelly JR et al. ADM guidance-Ceramics: guidance to the use of fractography in failure analysis of brittle materials. Dent Mater. 2017 Jun;33(6):599-620. https://doi.org/10.1016/j.dental.2017.03.004
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As study limitations, it should be mentioned that the planar geometry (discs), the standardized sample preparations, and the loading protocols do not reproduce the clinical situation. However, our data can provide information about fatigue behavior of different materials. In addition, the fatigue tests were performed under water; there are reports showing a reduction in the flexural strength of ceramic materials in water compared to testing in a dry environment, due to corrosion of the ceramic by water molecules, leading cracks to grow.3333. Zeng K, Odén A, Rowcliffe D. Flexure tests on dental ceramics. Int J Prosthodont. 1996 Sep-Oct;9(5):434-9.,3434. De Aza AH, Chevalier J, Fantozzi G, Schehl M, Torrecillas R. Crack growth resistance of alumina, zirconia and zirconia toughened alumina ceramics for joint prostheses. Biomaterials. 2002 Feb;23(3):937-45. https://doi.org/10.1016/S0142-9612(01)00206-X
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This aspect is directly associated with the clinical failures of ceramic restorations.3535. Chevalier J. What future for zirconia as a biomaterial? Biomaterials. 2006 Feb;27(4):535-43. https://doi.org/10.1016/j.biomaterials.2005.07.034
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,3636. Hooi P, Addison O, Fleming GJ. Strength determination of brittle materials as curved monolithic structures. J Dent Res. 2014 Apr;93(4):412-6. https://doi.org/10.1177/0022034514523621
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Even though cyclic accelerated fatigue is considered an aggressive condition, Fraga et al.,2121. Fraga S, Pereira GK, Freitas M, Kleverlaan CJ, Valandro LF, May LG. Loading frequencies up to 20Hz as an alternative to accelerate fatigue strength tests in a Y-TZP ceramic. J Mech Behav Biomed Mater. 2016 Aug;61:79-86. https://doi.org/10.1016/j.jmbbm.2016.01.008
https://doi.org/10.1016/j.jmbbm.2016.01....
showed that fatigue tests could be conducted with up to 20 Hz without compromising fatigue data. In addition, specimen geometry (crowns, bridges) can modify stress and failure patterns, which was not evaluated in this study.3737. Kelly JR, Denry I. Stabilized zirconia as a structural ceramic: an overview. Dent Mater. 2008 Mar;24(3):289-98. https://doi.org/10.1016/j.dental.2007.05.005
https://doi.org/10.1016/j.dental.2007.05...
Finally, brittle materials (such as ceramics) obtain sufficient strength when adhesively bonded,2222. Venturini AB, Prochnow C, May LG, Kleverlaan CJ, Valandro LF. Fatigue failure load of feldspathic ceramic crowns after hydrofluoric acid etching at different concentrations. J Prosthet Dent. 2018;119(2):278-85. https://doi.org/10.1016/j.prosdent.2017.03.021
https://doi.org/10.1016/j.prosdent.2017....
,3838. May LG, Kelly JR, Bottino MA, Hill T. Effects of cement thickness and bonding on the failure loads of CAD/CAM ceramic crowns: multi-physics FEA modeling and monotonic testing. Dent Mater. 2012 Aug;28(8):e99-109. https://doi.org/10.1016/j.dental.2012.04.033
https://doi.org/10.1016/j.dental.2012.04...
hence, the absence of adhesive bonds is another limitation of this study. Direct extrapolation of the present data should be done with caution, as the ceramic materials were exposed only to an axial load applied in the center of the specimens, disregarding all the complexities of the oral environment.

Conclusion

Within the limitations of this in vitro study, it was concluded that the highly translucent polycrystalline zirconia bears higher cyclic load before cracking/fracturing than the other tested materials. The magnitude of occlusal load should be considered when choosing the type of material for a monolithic restoration.

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Publication Dates

  • Publication in this collection
    11 June 2018
  • Date of issue
    2018

History

  • Received
    22 Jan 2018
  • Reviewed
    16 Apr 2018
  • Accepted
    04 May 2018
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